1 | Universal joint |
2 | Steering gear |
3 | Screw |
4 | Electrical connector |
5 | Cross strut |
6 | Front axle shaft |
S01.45-4535-06
7 | Bracket |
8 | Screw |
9 | Screw |
10 | Oil pan |
S01.45-4536-06
11 | Support plate |
S01.45-4540-06
Danger | Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | |
| Remove | ||
1 | Fix steering wheel in center position | ||
Retainer device | |||
2 | Remove engine cover | ||
3 | Remove air-water duct | ||
4 | Install adaptation to mounting plate (11) | Adaptation | |
Support plate | |||
5 | Mount mounting plate (11) as shown on the engine suspension lugs | Support plate | |
6 | Place engine hoist and hook in on mounting plate (11) | ||
Do not lift engine. | |||
M8 | |||
Engine lifting device | |||
Support braces | |||
7 | Remove screw/bolts for engine mount on engine support | ||
8 | Remove lower engine compartment paneling | ||
9 | Remove bracket on bumper | ||
10 | Remove universal joint (1) on steering gear (2) | Remove screw (3) to do this. | |
11 | Disconnect electrical connectors (4) | ||
12 | Remove cross strut (5) | ||
13 | Attach front axle shaft (6) to integral carrier as shown | ||
14 | Remove drive plate | ||
15 | Remove front axle transmission from oil pan (10) | ||
The front axle transmission is not completely removed. | |||
16 | remove bracket (7) | To do so, remove screws (8). | |
17 | Remove oil pan bottom section | ||
18 | Remove integral carrier | ||
Unfasten integral carrier completely and lower somewhat. Oil pan (10) must be accessible. | |||
19 | Unfasten guide tube for oil dipstick | ||
20 | Unscrew screw/bolts (9) | ||
21 | Remove screws/bolts of oil pan (10) at crankcase | Oil pan (10) is still fastened to crankcase with 18 screws/bolts. Do not completely remove two opposite screw/bolts but just unscrew by about four revolutions. | |
Commercially available devices/tools | |||
22 | Pry oil pan (10) off of crankcase | | |
23 | Remove oil pan (10) | To do this remove the remaining screw/bolts of the oil pan (10). | |
| Clean | ||
24 | Clean sealing surfaces at oil pan (10), crankcase and timing case cover | ||
Loctite 7200 | |||
Loctite 7063 (400 ml) cleaning spray | |||
25 | Coat sealant onto sealing surface | ||
Topical note | Notes on sealant path for timing case cover | ||
Notes on sealant path for oil pan | |||
| |||
Sealant, Loctite 5970, 50 ml | |||
| Install | ||
26 | Install oil pan (10) | ||
Follow the bolt plan. | |||
Bolt, oil pan to crankcase | |||
27 | Screw in bolts (9) | Screw/bolt, timing case to crankcase, cylinder head and oil pan top section | |
28 | Attach guide tube of the oil dipstick | ||
29 | Attach integral carrier | ||
30 | Install bracket (7) | M8 | |
31 | Install front axle transmission | ||
32 | Connect electrical connector (4) | ||
33 | Mount universal joint (1) to steering gear (2) | Bolt, universal joint to steering gear | |
34 | Install cross strut (5) | Screw, cross strut to front axle carrier/integral carrier | |
Nut/screw, steering gear to integral carrier or integral carrier diagonal strut | |||
35 | Install drive plate | ||
36 | Install oil pan bottom section | ||
37 | Lower engine onto engine mount | ||
38 | Screw in screw/bolts for engine mount on engine support | ||
39 | Remove engine hoist | ||
M8 | |||
Engine lifting device | |||
Support braces | |||
40 | Remove mounting plate (11) | ||
41 | Install bracket on bumper | ||
42 | Install engine cover | ||
43 | Install air/water duct | ||
44 | Remove holding device on steering wheel | ||
Retainer device | |||
| Check | ||
Warning | Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | |
45 | Check for leak tightness with engine running | Visual inspection only. | |
46 | Install lower engine compartment paneling |
447 589 00 63 00
Support braces
639 589 00 61 00
Engine lifting device
639 589 09 62 00
Adaptation
906 589 05 62 00
Support plate
129 589 01 21 00
Retainer device
Referenced documents
- ah0140p100001cd Notes on sealant path for timing case cover
- ah0145n000101we Notes on sealant path for oil pan
- ar0100p005001a Remove sealant
- ar0110s2405e Remove/install engine cover
- ar0145s750006e Bolt plan for oil pan
- ar0145s7555ea Remove/install bottom part of oil pan
- ar0330s8001e Remove/install flywheel / drive plate
- ar1840s3510e Remove/install oil dipstick guide tube
- ar2210s1100e Remove/install engine mount
- ar2210s1300ea Remove/ install frame-type integral support
- ar3310s010001e Attach engine supporting frame and lifting engine
- ar3330s0525e Remove/install front axle gear
- ar4620s050001e Turn steering gear to center position
- ar6120s1105e
- ar6120s1105e Remove/install lower engine compartment lining
- ar8325s1410e Remove/install air/water duct
- ar8820s2150e Replace mount on bumper
- as0000z000501a Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.
- as0000z001001a Risk of death caused by vehicle slipping or toppling off of the lifting platform.