Remove/install oil pan

AR01.45-S-7500CD

Remove/install oil pan

21.08.2020

Model

415 with engine 607, 608

Shown with engine 607

1

Oil pan

2

Support bushing

3

Screw

4

Bolts

5

Electrical connector

6

Line

7

Screw

Shown with engine 608

1

Oil pan

6

Line

7

Bolts

 Danger

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

 Caution

Risk of injury to skin and eyes due to handling of engine oil. Risk of poisoning caused by swallowing engine oil

Wear protective gloves, protective clothing and safety glasses.
Do not fill engine oil into beverage containers.

AS18.00-Z-0001-01A

Topical note

Notes on avoiding damage through contamination and foreign objects

AH00.00-P-5000-01A



Remove

1

Remove lower engine compartment paneling.

AR61.20-S-1105C

2

Remove front crossmember.

Model 415.7

AR31.30-S-4115C

3

Remove support bushing (2).

 For this purpose, remove bolts (3, 4).

4

Disconnect electrical connector (5).

5

Remove line (6) from the oil pan (1).

6

Drain off engine oil and capture.



Engine oil and oil filter change

Model 415 with engine 607

AP18.00-S-0101CV



Engine oil and oil filter change

Model 415 with engine 608

AP18.00-S-0101CVC

7.1

Remove screw (7).

Model 415 with engine 607

7.2

Remove bolts_(7).

Model 415 with engine 608

8

Remove oil pan (1).

AR01.45-S-7500-06CD

 To do this, remove screws in reverse order of the bolt plan.

 Model 415 with engine 608
Dispose of seal of the oil pan (1).



Clean

9

Clean sealing surfaces on the oil pan (1).

If oil pan (1) is reused.

AR01.00-P-0050-01A

Loctite 7200

*BR00.45-Z-1038-04A

Loctite 7063 (400 ml) cleaning spray

*BR00.45-Z-1046-04A

10

Clean sealing surfaces on crankcase.

AR01.00-P-0050-01A

Loctite 7200

*BR00.45-Z-1038-04A

Loctite 7063 (400 ml) cleaning spray

*BR00.45-Z-1046-04A



Install

11

Apply sealant to sealing surface on the cylinder crankcase.

Model 415 with engine 607

Notes on application of flange sealants to seal major assemblies

AH00.00-P-0500-01MNE

Notes on sealant path for oil pan

AH01.45-P-0001-01OM

 Observe sealant path.

Sealant, Loctite 5970, 50 ml

*BR00.45-Z-1013-01A

 Application gun

*112589002500

12

Install oil pan (1).

AR01.45-S-7500-06CD

 Model 415 with engine 608
Replace seal (1) for oil pan.

 Tighten screws as per bolt plan.

 Screw/bolt, oil pan to crankcase

*BA01.45-N-1002-01X

 Model 415 with engine 607 with transmission 700.710
Model 415 with engine 607, 608 with transmission 700.720Bolt, transmission to crankcase/oil pan

*BA26.10-N-1001-01J

13.1

Screw in screw/bolt (7).

Model 415 with engine 607

 Bolt, oil pan to major assembly carrier

*BA01.45-N-1003-01X

13.2

Screw in screws (7).

Model 415 with engine 608

 Bolt, oil pan to major assembly carrier

*BA01.45-N-1003-01X

14

Attach line (6) to the oil pan (1).

 Check retaining clips

Depending on the findings,



replace affected retaining clips.

15

Connect electrical connector (5).

16

Install support bushing (2).

 To do this, screw in the screws (3, 4).

 Bolt, support bushing for front axle shaft to oil pan and crankcase

*BA01.40-N-1008-01W

 Bolt, support bushing of front axle shaft

*BA33.30-N-1002-02B

17

Install front crossmember.

Model 415.7

AR31.30-S-4115C

18

Add engine oil.



Engine oil and oil filter change

Model 415 with engine 607

AP18.00-S-0101CV



Engine oil and oil filter change

Model 415 with engine 608

AP18.00-S-0101CVC



Check

 Warning

Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.

Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

19

Check for leaktightness when engine is running.

 Visual inspection only.

20

Install lower engine compartment paneling.

AR61.20-S-1105C

 Crankcase, timing case cover, end cover

Number

Designation

Engine 607 in model 415

Engine 608 in model 415

BA01.40-N-1008-01W

Bolt, support bushing for front axle shaft to oil pan and crankcase

M8

Nm

44

44

 Oil pan

Number

Designation

Engine 607, 608 in model 415

BA01.45-N-1002-01X

Screw/bolt, oil pan to crankcase

Nm

14

 Oil pan

Number

Designation

Engine 607, 608 in model 415

BA01.45-N-1003-01X

Bolt, oil pan to major assembly carrier

Nm

25

 Manual transmission, complete

Number

Designation

Transmission 700.710 in model 415

Transmission 700.720 in model 415

BA26.10-N-1001-01J

Bolt, transmission to crankcase/oil pan

Nm

44

44

 Front axle shaft

Number

Designation

Model 415

BA33.30-N-1002-02B

Bolt, support bushing of front axle shaft

Nm

21

Repair materials

Number

Designation

Order number

BR00.45-Z-1013-01A

Sealant, Loctite 5970, 50 ml

A 003 989 98 20 10

BR00.45-Z-1038-04A

Loctite 7200

Henkel AG & Co. KGaA
http://www.loctite.de

BR00.45-Z-1046-04A

Loctite 7063 (400 ml) cleaning spray

A 001 986 71 71 09