D01.45-1131-09
1 | Oil pan | 3 | Screw | 5 | Cable duct | ||
2 | Clamp | 4 | Screw | 6 | Bolts |
| Remove | ||
1.1 | Remove flywheel | Engine 651 in model 900 with transmission 711.6 | |
1.2 | Remove drive plate | Engine 651.955/956/957 in model 906 with transmission 722.6/9 | |
2 | Remove guide tube |
| |
Model 900 with engine 651 | |||
3 | Remove oil pan bottom section | ||
4 | Unclip clamp (2) for electrical wiring harness for engine oil level sensor on the oil pan (1) | ||
5 | Unscrew screw/bolts (3, 4) and cable duct (5) downward | ||
6 | Remove bolts (6) | ||
7 | Remove screw/bolts of the oil pan(1) at crankcase | The oil pan (1) is tightened down with 18 screws on the crankcase. | |
8 | To do this screw screws carefully into the prying off thread of the oil pan (1) (arrows) and pry off oil pan (1) from crankcase through alternate screwing in. | | |
9 | Unscrew the remaining screws of the oil pan (1) and remove the oil pan (1) | ||
10 | Remove screw/bolts for prying off the oil pan (1) out of the oil pan (1) (arrows) | ||
| Clean | ||
11 | Clean sealing surfaces of oil pan (1) for crankcase and the timing case | ||
Sealing surfaces must be free of oil and dirt. | |||
Loctite 7200 | |||
Loctite 7063 (400 ml) cleaning spray | |||
| Install | ||
12 | Apply sealant to sealing surface on oil pan (1) | ||
Notes on sealant path for oil pan | |||
Observe sealant path. | |||
Sealant, Loctite 5970, 50 ml | |||
13 | Place oil pan (1) on the crankcase and the timing case | Helper required. | |
14 | Screw in the screws of the oil pan (1) handtight according to the bolt plan | ||
Pay attention to different screw/bolt lengths and screw/bolt diameters. | |||
15 | Tighten screws (6) | Screw/bolt, timing case to crankcase, cylinder head and oil pan top section | |
16 | Tighten the screws of the oil pan (1) | Bolt, oil pan to crankcase | |
17 | Fasten the cable duct (5) to the oil pan (1) using screws (3, 4) | ||
18 | Unclip clamp (2) for electrical wiring harness for engine oil level sensor on the oil pan (1) | ||
19 | Install oil pan bottom section | ||
20 | Install guide tube |
| |
Model 900 with engine 651 | |||
21.1 | Install flywheel | Engine 651 in model 900 with transmission 711.6 | |
21.2 | Install drive plate | Engine 651.955/956/957 in model 906 with transmission 722.6/9 | |
| Check | ||
Warning | Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | |
22 | Perform engine test run and check engine in area of the oil pan (1) for leaks |
Referenced documents
- ah0145n000101we Notes on sealant path for oil pan
- ar0100p005001a Remove sealant
- ar0145d750006we Bolt plan for oil pan
- ar0145d7555we Remove/install bottom part of oil pan
- ar0330d8002we Remove/install a flywheel
- ar0330d8003we Remove/install clutch plate
- ar1840d3510wd Remove/install oil dipstick guide tube
- ar1840d3510we Remove/install oil dipstick guide tube
- as0000z000501a Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.