Remove/install filler neck for engine oil

AR01.40-S-0004CE

Remove/install filler neck for engine oil

06.05.2019

Engine

608 in model 415

2

Electrical connector

6

Bracket

10

Coolant hose

3

Electrical wiring harness

7

Coolant line

11

Screw

4

Bracket

8

Screw

12

Fuel pressure sensor

5

Screw

9

Screw

1

Filler neck

13

Oil dipstick

14

Hose

15

Line

16

Nuts

17

Screw

 Caution

Risk of injury to skin and eyes due to handling of engine oil. Risk of poisoning caused by swallowing engine oil

Wear protective gloves, protective clothing and safety glasses.
Do not fill engine oil into beverage containers.

AS18.00-Z-0001-01A

 Warning

Risk of injury to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant.

Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.

AS20.00-Z-0001-01A

Topical note

Information on preventing damage to electronic components due to electrostatic discharge

AH54.00-P-0001-01A

Topical note

Notes on avoiding damage through contamination and foreign objects

AH00.00-P-5000-01A

 

Remove/install

1

Remove charge air cooler.

AR09.41-S-0105CE

2

Disconnect electrical connection (2).

3

Remove electrical wiring harness (3) from filler neck (1).

 Installation: Check retaining clip.

Depending on the findings,



Replace damaged retaining clip.

4

Remove bracket (4) from bracket (6).

 Remove screw (5) to do this.

5

Remove coolant line (7).

 For this purpose, unscrew screws (8, 9). Screw (9) remains on coolant line (7).

6

Remove coolant hose (10) at mixer housing.

 Clamp engages in opened position. Clamp is attached to coolant hose (10). Seal connections. Collect coolant which flows out.

 Commercially available devices/tools
Collecting pan

 Record plug

*129589009100

 Hose clamp pliers

*454589003700

7

Remove bracket (6).

 To do this, remove screw/bolts (11).

 Bolt, upper holder for charge air cooler to crankcase

*BA09.41-N-1001-03CE

8

Disconnect electrical connector of fuel pressure sensor (12).

9

Remove oil dipstick (13).

10

Remove hose (14) from filler neck (1).

 Seal hose (14).

 Record plug

*129589009100

11

Remove line (15) from filler neck (15).

 Seal line (15).

 Record plug

*129589009100

12

Remove nuts (16).

 Nut, engine cover/filler neck to rail

*BA01.40-N-1010-01W

13

Remove filler neck (1).

 For this purpose, remove screw (17) and remove filler neck (1).

 Installation: Check that filler neck (1) is correctly seated. Check clamps for damage.

Depending on the findings,



Replace damaged clamps.

14

Install in the reverse order.



Check

 Warning

Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.

Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

15

Check for leaktightness when engine is running.

 Visual inspection only.

 Crankcase, timing case cover, end cover

Number

Designation

Engine 608 in model 415

BA01.40-N-1010-01W

Nut, engine cover/filler neck to rail

Nm

28

 Charge air cooler

Number

Designation

Engine 608 in model 415

BA09.41-N-1001-03CE

Bolt, upper holder for charge air cooler to crankcase

Nm

21