ar0140d8499b

Replace core hole plugs in crankcase

Type ar · topic 01.40 · version 0103 · 2010-03-10

Applies to: ENGINE 611.981 /987 in MODEL 901.6, 902.6, 903.6, 904.6 ENGINE 612.981 in MODEL 902.6, 903.6, 904.6, 905.6 ENGINE 611.983 in MODEL 690.6

Where it sits

Function group 1 Engine › 01 Complete engine, crankcase ventilation, cylinder head, crankcase › 01.40 Crankcase, timing case cover, end cover — Series 611 (models 981, 983, 987) · Series 690 (models 6**) · Series 901 (models 6**) · Series 902 (models 6**) · Series 903 (models 6**) · Series 904 (models 6**) · Series 905 (models 6**)

EinPAS 15 Engine › 15.15 Combustion engine, complete/engine housing/crank assembly › 15.15.31 Crankcase/oil separator/ventilation — Series 611 (models 981, 983, 987) · Series 690 (models 6**) · Series 901 (models 6**) · Series 902 (models 6**) · Series 903 (models 6**) · Series 904 (models 6**) · Series 905 (models 6**)

Also applies to engines/gearboxes: 612 981

AR01.40-D-8499B

Replace core hole plugs in crankcase

9.3.10

ENGINE 611.981 /987 in MODEL 901.6, 902.6, 903.6, 904.6

ENGINE 612.981 in MODEL 902.6, 903.6, 904.6, 905.6

ENGINE 611.983 in MODEL 690.6

Replace core hole plugs in crankcase

D01.40-1000-09

Shown on engine 611

Remove

1

Drain coolant

AR20.00-D-1142A

2

Remove attached parts in the area of the leaking core hole plug

Position of core hole plug (arrows).

3

Turn core hole plug

Use a screwdriver to knock in one side of the core hole plug sufficiently until it is possible to grasp the collar.

4

Pull out core hole plug at the collar

Install

5

Clean core hole thoroughly (Fig. at bottom right)

The sealing surfaces must be free of oil, water and rust.

6

Spray sealing surface with activator

*BR00.45-Z-1001-02A

7

Coat core hole with sealant

*BR00.45-Z-1001-02A

8

Knock in core hole plug flush

*102589001500

*102589121500

9

Install attached parts

10

Pour in coolant

The sealant must be allowed to harden for about 45 minutes before pouring in coolant.

AR20.00-D-1142A

11

Inspect cooling system for leaks

AR20.00-D-1010C

Replace core hole plugs in crankcase
Replace core hole plugs in crankcase

102 589 00 15 00

102 589 12 15 00

Drift

Drift

Repair materials

Number

Designation

Order number

BR00.45-Z-1001-02A

Thread locking adhesive, Loctite 241

A 002 989 94 71

Referenced documents