ar0100w0200r

Inspecting cylinders with a light probe

Type ar · topic 01.00 · version 0102 · 2010-05-04

Applies to: ENGINES 926.9 in MODEL 949

Where it sits

Function group 1 Engine › 01 Complete engine, crankcase ventilation, cylinder head, crankcase › 01.00 General — Series 949

EinPAS 15 Engine › 15.15 Combustion engine, complete/engine housing/crank assembly › 15.15.15 internal combustion engine, complete — Series 949

Also applies to engines/gearboxes: 926 9**

AR01.00-W-0200R

Inspecting cylinders with a light probe

3.5.10

ENGINES 926.9 in MODEL 949

Inspecting cylinders with a light probe

W01.00-1071-06

1 Endoscope (cold light)

Removing

1

Remove nozzle holder combination of cylinder to be checked

AR07.03-W-6831R

2

Attach turning device for engine

AR03.30-W-1600-03R

*BA01.60-N-1003-01A

*904589046300

Illuminate

3

Set piston on cylinder to be inspected to BDC using cranking device

4

Attach endoscope (1) to cylinder inspection light and switch on cylinder inspection light

Observe operating instructions from the manufacturer when connecting.

5

Introduce endoscope (1) through bore of the protective sleeve in the cylinder

The ambient temperature must be
80°C.

The endoscope (1) must not sit on or hit the piston otherwise the objective sensor tip can be damaged.

6

Check condition of cylinder barrel, piston crown, clearance volume and valves

In case of damage or when in doubt:

Remove cylinder head.

AR01.30-W-5800R

Notes for evaluation of a cylinder barrel

AH01.40-N-0001-03A

Notes on the assessment of pistons and piston rings

AH03.10-N-0001-04A

7

Illuminate remaining cylinders in the same way if necessary

The cylinders can be illuminated at three crankshaft positions:
Cylinder 1 and 6 at BDC
Cylinder 2 and 5 at BDC,
Cylinder 3 and 4 at BDC

Install

8

Take off turning device for engine

The cranking device must be removed before the engine is started, otherwise it may damage the flywheel or the timing case.

AR03.30-W-1600-03R

*BA01.60-N-1002-01A

*904589046300

Loctite sealant 5970

*BR00.45-Z-1013-01A

9

Install nozzle holder combination

AR07.03-W-6831R

Timing case

Number

Designation

Engine 924.9, 925.9, 926.9

BA01.60-N-1002-01A

Inspection hole closure cover to timing case

Nm

25

BA01.60-N-1003-01A

Bolt, turning device to timing case

Nm

25

Inspecting cylinders with a light probe

904 589 04 63 00

Cranking device

Repair materials

Number

Designation

Order number

BR00.45-Z-1013-01A

Loctite sealant 5970

A 003 989 98 20

Referenced documents