Inspect cylinders with a light probe

AR01.00-P-0200HA

Inspect cylinders with a light probe

16.02.2017

Engine

111, 271, 602.982/983, 604, 605, 606

Shown on engine 111

06

Endoscope

Shown on engine 602.982/983

06

Endoscope

Shown on engine 604, 605, 606

06

Endoscope

 Danger !

Risk of injury. Skin or eye injuries may result when handling hot or glowing objects.

Wear protective gloves, protective clothing and safety glasses, if necessary.

AS00.00-Z-0002-01A

 Danger !

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A



Notes on avoiding damage through contamination and foreign objects

AH00.00-P-5000-01A

 

Remove/install

1.1

Remove spark plug on cylinder to be checked

Engine 111, 271



Engine 111.920/921/940/941/942/943/944/945/946/947/952/956/957/958/960/961/970/973/974/975/977/982/983

AP15.10-P-1580CA



Engine 111.951/955/981

AP15.10-P-1580PR



Engine 271.911/921/940/942/946/948/955/957
Engine 271.941/956 in model 211

AP15.10-P-1580P



Engine 271.820/860/910/950/952 in model 204

AP15.10-P-1580CW



Engine 271 in model 171, 172

AP15.10-P-1580V

1.2

Remove injection nozzle on the cylinder to be checked

Engine 602.982/983

Engine 602.982 in model 210.017/217
Engine 602.983 in model 461

AR07.13-P-6830C

1.3

Remove glow plug on the cylinder to be checked

Engine 604, 605, 606

Engine 604, 605.910/912/960/962, 606.912/961/962/964

AR15.20-P-4111H

2

Remove prechamber

Engine 604, 605, 606

AR01.30-P-5402HA

3

Rotate engine at crankshaft center bolt in the direction of engine rotation until piston of cylinder to be checked is at bottom dead center

 Socket wrench bit

*001589650900

4

Connect up endoscope (06) and insert flexible endoscope into cylinder to be checked



000 588 01 21 00 Endoscope

WS01.00-P-0097B

5

Check cylinder barrels, piston crown and valves



General information on inspecting cylinder walls

AH01.00-P-0300-01A

If the condition of the cylinder barrels is not clearly recognizable.



Remove cylinder head.

Engine 271 in model 171

AR01.30-P-5800V

Engine 271.941 in model 211.042/242
Engine 271.956 in model 211.041/241

AR01.30-P-5800TK

Engine 271.921/940/946/948/957 in model 203
Engine 271.940/955 in model 209

AR01.30-P-5800QK

Engine 111.951 in model 203.035/235/735

AR01.30-P-5800PR

Engine 602.982 in model 210
Engine 602.983 in model 461

AR01.30-P-5800HW

Engine 604, 605 in model 202
Engine 604, 605, 606.912/962 in model 210
Engine 605, 606 in model 124
Engine 606.961 in model 140

AR01.30-P-5800HA

Engine 271.8 in model 172, 204, 207, 212

AR01.30-P-5800EVO

Engine 271.9 in model 204
Engine 271.9 in model 212
with code 924 (Bivalent natural gas drive)

AR01.30-P-5800CW

Engine 111.955 in model 203.045/245/745
Engine 111.981 in model 203.747

AR01.30-P-5800PK

Engine 111.958 in model 170.444
Engine 111.983 in model 170.449

AR01.30-P-5800E

Engine 111 in model 124, 163, 170, 202, 208, 210

AR01.30-P-5800A

6

Install in the reverse order