ar0100l3000vb

Lower, raise engine with front axle carrier

Type ar · topic 01.00 · version 0204 · 2008-02-07

Applies to: ENGINES 166.961 /991 in MODEL 414.700

Where it sits

Function group 1 Engine › 01 Complete engine, crankcase ventilation, cylinder head, crankcase › 01.00 General — Series 166 (models 961, 991) · Series 414 (models 700)

EinPAS 15 Engine › 15.15 Combustion engine, complete/engine housing/crank assembly › 15.15.15 internal combustion engine, complete — Series 166 (models 961, 991) · Series 414 (models 700)

EinPAS 17 Drivetrain/axle › 17.50 Front axle › 17.50.50 Housing/supporting tube/bridge/carrier/torque tube — Series 166 (models 961, 991) · Series 414 (models 700)

AR01.00-L-3000VB

Lower, raise engine with front axle carrier

17.1.08

ENGINES 166.961 /991 in MODEL 414.700

Lower, raise engine with front axle carrier

L01.00-0004-09

1 Front axle carrier

2 Screw

3 Strut

4 Screw

5 Steering shaft

6 Steering coupling

7 Thrust piece

14 Air intake scoop

15 Front cross brace

16 Air intake duct

17 Screw

18 Cover

Y58/1 Purge control valve

8 Screw

9 Bracket with nut

10 Front axle carrier removal device

11 Rubber base

12 Retaining clamp

13 Vacuum line

Lower, raise engine with front axle carrier

L01.00-0006-07

19 Hose

M33 Air pump

20 Starter/alternator wiring harness

21 Screw

22 Ground cable

23 Screw

G3/1 O2 sensor downstream TWC

Modification notes

22.1.02

Value changed from 120 Nm to 110 Nm

Value in series BA33.10-P-1001-01B for model 414.600/700 modified

*BA33.10-P-1001-01B

Remove/install

Danger!

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between the columns of the lifting platform and position the four support plates at the lifting platform support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

1

Disconnect battery ground line

AR54.10-P-0003A

2

Remove washer fluid reservoir

Twist locking lever and lift washer fluid reservoir.

Use a screwdriver to press the washer fluid pump off the washer fluid reservoir with lines connected.

3

Remove front bumper.

AR88.20-L-2000VA

4

Detach vacuum line (13) at purge control valve (Y58/1)

5

Remove retaining clamps (12) at the radiator

Inspect rubber base (11), replace if necessary.

6

Remove air intake scoop (14) and detach air intake line (16) from front end cross member (15)

7

Disconnect positive cable and control cable for power steering pump at left frame longitudinal member

Expose cables, replace clips attaching cables below terminal point.

8

Turn steering wheel into middle position and withdraw ignition lock

The front wheels must be in the straight-ahead position.

9

Unscrew bolt (8) and detach steering coupling (6) at the steering shaft (5), take off thrust piece (7)

Installation: Replace nut bracket (9).

*BA46.10-P-1002-01C

10

Detach hose (19) at air pump (M33)

11

Remove bottom section of soundproofing

Detach only engine compartment paneling at front right.

AR94.30-L-5300VA

12

Unscrew bolts (17) and remove cover (18) on left and right at front axle carrier (1)

13

Release cable of O2 sensor downstream of TWC (G3/1) from the retaining clip (arrow) at underfloor and expose

14

Unscrew bolt (21) and detach starter/alternator wiring harness (20) at oil pan

15

Unscrew bolt (23) and disconnect ground line (22) at oil pan

16

Take off wheelhousing liners on left and right at underfloor and fold down

To gain access to the rear Torx bolts (2).

17

Take off strut (3) on left and right at front axle carrier (1) and at underfloor

*BA33.10-P-1003-01B

18

Detach bracket for AC line at rear right of front axle carrier (1)

On models fitted with air conditioning (code H06).

19

Position removal device of front axle carrier (10) against front axle carrier (1)

20

Unscrew torx bolts (2)

Installation: First fit all the Torx screws (2), then tighten.

*BA33.10-P-1001-01B

21

Carefully lower front axle carrier (1) with engine

Lower a maximum of 80 mm.

When lowering check for unobstructed movement of coolant hoses, air-conditioning hoses and electric cables, in order to avoid causing any damage.

Installation: Guides (arrows) on the front-axle carrier (1) must be inserted into the holes in the longitudinal member.

Pay attention to guides at radiator.

22

Install in the reverse order

Front axle carrier

Number

Designation

Model
414.700

BA33.10-P-1001-01B

Bolt, front-axle carrier to body

M 12

Nm

110

BA33.10-P-1003-01B

Strut bolt on front-axle carrier
and body

M 10

Nm

50

Steering shaft

Number

Designation

Model 414

BA46.10-P-1002-01C

Bolt, steering coupling to steering shaft

Nm

20

Referenced documents