ar0100d0200d

Inspecting cylinders with light probe

Type ar · topic 01.00 · version 0104 · 2006-07-26

Applies to: ENGINE 611.981 /987 in MODELS 901.6, 902.6, 903.6, 904.6 ENGINE 612.981 in MODEL 902.6, 903.6, 904.6, 905.6 ENGINE 611.983 in MODEL 690.6

Where it sits

Function group 1 Engine › 01 Complete engine, crankcase ventilation, cylinder head, crankcase › 01.00 General — Series 611 (models 981, 983, 987) · Series 690 (models 6**) · Series 901 (models 6**) · Series 902 (models 6**) · Series 903 (models 6**) · Series 904 (models 6**) · Series 905 (models 6**)

EinPAS 15 Engine › 15.15 Combustion engine, complete/engine housing/crank assembly › 15.15.15 internal combustion engine, complete — Series 611 (models 981, 983, 987) · Series 690 (models 6**) · Series 901 (models 6**) · Series 902 (models 6**) · Series 903 (models 6**) · Series 904 (models 6**) · Series 905 (models 6**)

Also applies to engines/gearboxes: 612 981

AR01.00-D-0200D

Inspecting cylinders with light probe

6.4.99

ENGINE 611.981 /987 in MODELS 901.6, 902.6, 903.6, 904.6

ENGINE 612.981 in MODEL 902.6, 903.6, 904.6, 905.6

ENGINE 611.983 in MODEL 690.6

Inspecting cylinders with light probe

D01.00-1101-06

Shown on engine 611

1 Injector

2.1 Cylinder inspection equipment

2.2 Inspection probe

Remove/install

1

Remove injectors (1)

In the case of engines
OM 611.981 as of 446355
OM 611.987 as of 446784
OM 612.981 as of 445787

mark the installation sequence when removing the injectors.

Otherwise the classification must be re-entered in the engine control module with the DAS.

If the injectors are replaced, these must always be classified.

AR07.16-D-1000A

General information on removing and installing injectors

Clean injector stems and injector recesses.
Injectors must not be disassembled.

AH07.16-P-1000-01A

2

Disconnet negative terminal of battery

3

Position piston of cylinder to be inspected to BDC

If necessary, crank engine at crankshaft in direction of rotation of engine (clockwise).

4

Connect cylinder inspection equipment (2.1) and insert inspection probe (2.2) of the equipment into the injector bore

*WH58.30-Z-1014-05A

*WH58.30-Z-1006-05A

*WH58.30-Z-1007-05A

Inspect

5

Inspect cylinder walls

General information on inspecting cylinder walls

Distinguish between "visual streaks" and "scoring".

In cases of doubt, remove cylinder head.

AH01.00-N-0300-01A

engine 612.981

AR01.30-D-5800F

Engine 611.981/983/987

AR01.30-D-5800E

6

Inspect the remaining cylinders following the same procedure

7

Install in the reverse order

8

Code radio, set clock

Commercially available tools

Number

Designation

WH58.30-Z-1006-05A

Flexible endoscope, package contents 1 (complete unit),

Firma Richard Wolf GmbH D-75438 Knittlingen

Firma Karl Storz GmbH D-78532 Tuttlingen

WH58.30-Z-1007-05A

Flexible endoscope package contents 2 (for workshops which already have an approved endoscope from the Wolf or Storz company),

Firma Richard Wolf GmbH D-75438 Knittlingen

Firma Karl Storz GmbH D-78532 Tuttlingen

WH58.30-Z-1014-05A

Cylinder inspection equipment

Referenced documents