ap1440p141002a

Fill AdBlue(R) tank - Perform external filling

Type ap · topic 14.40 · version 0104 · 2017-02-15

Applies to: Model 166, 205, 213, 222, 238, 253, 292 with code U77 (Diesel Emission control BLUETEC (SCR)) Model 166, 205, 222, 292 with code U42 (BlueTEC diesel exhaust treatment (SCR)) Model 205, 213, 222, 238, 253 with code U79 (BLUETEC (SCR) diesel exhaust treatment, generation 3) Model 463 with code M020 (BLUETEC)

Where it sits

Function group 1 Engine › 14 Exhaust manifold, engine brake, emission control system › 14.40 Exhaust aftertreatment, AdBlue — Series 166 · Series 205 · Series 213 · Series 222 · Series 238 · Series 253 · Series 292 · Series 463

EinPAS 15 Engine › 15.40 Exhaust system/exhaust aftertreatment › 15.40.1 Basic information — Series 166 · Series 205 · Series 213 · Series 222 · Series 238 · Series 253 · Series 292 · Series 463

AP14.40-P-1410-02A

Fill AdBlue(R) tank - Perform external filling

Danger !

Risk of burn injuries and scalding when working at AdBlue lines and the components attached to them. Risk of injury to skin and eyes when handling AdBlue. Risk of poisoning caused by swallowing AdBlue

Pour AdBlue into suitable containers only. Wait until the pressure is released before starting any work on the exhaust aftertreatment system.

AS14.40-Z-0001-01A

Notes on use, material properties and handling of AdBlue(R) for service

AH14.40-P-0001-02A

Model

166, 205, 213, 222, 238, 253, 292

with code U77 (Diesel Emission control BLUETEC (SCR))

Model

166, 205, 222, 292

with code U42 (BlueTEC diesel exhaust treatment (SCR))

Model

205, 213, 222, 238, 253

with code U79 (BLUETEC (SCR) diesel exhaust treatment, generation 3)

Model

463

with code M020 (BLUETEC)

Repair materials

Number

Designation

Order number

BR00.45-Z-1001-17A

One-way filling hose

A 000 583 22 04

BR00.45-Z-1003-17A

10 l can of AdBlue®

A 004 989 04 20 12

Fill AdBlue(R) tank - Perform external filling

1

Part number

2

Container size

6

10-l-AdBlue® refill canister

P14.40-2564-11

Fill AdBlue(R) tank - Perform external filling

4

Disposable filling hose

4a

Can connection

4b

Filler neck connection

P14.40-2568-01

Fill AdBlue(R) tank - Perform external filling

Shown on MODEL 463

4

Disposable filling hose

4b

Filler neck connection

6

10-l-AdBlue® refill canister

8

AdBlue® tank filler neck

P14.40-2566-01

1

Open fuel filler flap.

2

Open cap for filler neck on AdBlue® container.

3

10-l-AdBlue® refill canister (6) and screw one-way filling hose (4) with canister connection (4a) onto 10-l-AdBlue® refill canister (6).

4

Screw one-way filling hose (4) to filler neck connection (4b) on AdBlue® container (8) filler neck.

5

Lift up 10-l-AdBlue® refill canister (6) as shown and drain into AdBlue® container.

Once the 10-l-AdBlue® refill canister (6) is completely drained.

Lower 10-l-AdBlue® refill canister (6) below level of filler neck for AdBlue® container (8), unscrew 10-l-AdBlue® refill canister (6) from canister connection (4a) of one-way filling hose (4) and dispose of.

Screw new 10-l-AdBlue® refill canister (6) onto canister connection (4a) of one-way filling hose (4) and repeat operation step 5.

If no further draining of the 10-l-AdBlue® refill canister (6) takes place.

The AdBlue® container is completely full. Continue with operation step 6.

6

Lower 10-l-AdBlue® refill canister (6) under level of filler neck for AdBlue® container (8).

7

Carefully unscrew filler neck connection (4b) from filler neck for AdBlue® container (8) and lift above level of 10-l-AdBlue® refill canister (6) so that the AdBlue® can flow from the one-way filling hose (4) into the 10-l-AdBlue® refill canister (6).

8

Unscrew connection for canister (4a) from 10-l-AdBlue® refill canister (6) and seal 10-l-AdBlue® refill canister (6).

9

Dispose of one-way filling hose (4).

10

Seal cap for filler neck of AdBlue® container.

11

Close fuel filler flap.

Referenced documents