Retrofit 7th seat

AN91.12-P-0010RT

Retrofit 7th seat

3.2.11

17.1.11

Document retrofitted equipment using vehicle documentation (VeDoc) added

Step 38



Removing

1

Order new model plate

 Be sure to order the new model plate before starting to do the work, since the procurement process takes several days.

AN91.12-P-0010-05RT

2

Remove front left and right door sill moldings (2) and rear left and right door sill moldings (3)

AR68.30-P-4100RT

3

Remove lower left and right B-pillar trim (4)

AR68.30-P-4700RT

4

Remove left and right rear seats (5) from 2nd row of seats

AR91.12-P-1000RT

5

Remove left and right anchoring lugs (9)

On model 251.0

6

Remove seat rail covers (10) at left and right front seat

On model 251.0

7

Remove rear floor covering, front (6) in rear

On vehicles with code (575) Center console for 2nd row

AR68.20-P-4800RT

 The rear floor covering, front (6) is a discontinued part and is no longer required.

8

Remove rear floor covering, rear (7)

On vehicles with code (575) Center console for 2nd row

 The rear floor covering, rear (7) is a discontinued part and is no longer required.

9

Remove rear center console carrier (8)

On vehicles with code (575) Center console for 2nd row

AR68.20-P-8340RT

 The rear center console carrier (8) and rear center console (34) are discontinued parts and are no longer required.

10

Remove DVD player (A40/4) from rear center console (34)

On model 251.1 up to model year 2007
with code (864) Rear entertainment system

AR82.60-P-7505RT

On model 251.1 as of model year 08
with code (864) Rear entertainment system

AR82.60-P-7505RTA

11

Remove seat belt buckle from left and right rear seats (5) in 2nd row of seats

 The seat belt buckles are discontinued parts and are no longer required.

AR91.40-P-1516RT

12

Remove stowage compartment (15) from front center console (11)

On model 251.1 with code (864) Rear entertainment system

AR68.20-P-2320RT

 The stowage compartment (15) is a discontinued part and is no longer required.

13

Remove booster fan motor (M2/1) and put to one side with electrical lines attached

On model 251.1 with code (864) Rear entertainment system and with code (582) Rear air conditioning or with code (413) Panoramic glass sunroof with top sliding sunroof

AR83.30-P-5565RT



Install

14

Modify DVD player (A40/4) and rear entertainment wiring harness for retrofitting the 7th seat (1)

On model 251.1 with code (864) Rear entertainment system

AN91.12-P-0010-04RT

15

Retrofit mounting consoles for 7th seat (1)

AN91.12-P-0010-02RT



*BA91.12-P-1010-03G

16

Prepare new rear floor covering, front (6) and new rear floor covering, rear (7) for installation of 7th seat (1)

On vehicles without code (575) Center console for 2nd row

AN91.12-P-0010-03RT

17

Install new rear floor covering, rear (7)

On vehicles with code (575) Center console for 2nd row

18

Install new rear floor covering, front (6) in rear

On vehicles with code (575) Center console for 2nd row

AR68.20-P-4800RT

19

Install left and right lower B-pillar paneling (4)

AR68.30-P-4700RT

20

Install left and right front door sill moldings (2) and left and right rear door sill moldings (3)

AR68.30-P-4100RT

21

Install booster fan motor (M2/1)

On model 251.1 with code (864) Rear entertainment system and with code (582) Rear air conditioning or with code (413) Panoramic glass sunroof with top sliding sunroof

AR83.30-P-5565RT

22

Install new stowage compartment (15) with DVD player (A40/4) in front center console (11)

On model 251.1 with code (864) Rear entertainment system

AR68.20-P-2320RT

 Attach couplings of rear entertainment system electrical lines to DVD player (A40/4).

23

Fit seat rail covers (10) to left and right front seats

On model 251.0

24

Install left and right anchoring lugs (9)

On model 251.0



*BA68.50-P-1001-03G

25

Install 7th seat (1)

AN91.12-P-0010-01RT



*BA91.12-P-1009-03G



*BA91.40-P-1010-01N



*BA91.40-P-1011-01N

26

Fit new seat belt buckles to left and right rear seats (5)

 Use seat belt buckle from retrofit kit.

AR91.40-P-1516RT

27

Install left and right rear seats (5) in 2nd row of seats

AR91.12-P-1000RT



Removing

28

Remove brake calipers from rear axle

In case of model 251.02/05/06/12/15/16

AR42.10-P-0080RT

 The brake calipers are discontinued parts and are no longer required.

29

Remove brake disks on rear axle

In case of model 251.02/05/06/12/15/16

AR42.10-P-0220RT

 The brake disks are discontinued parts and are no longer required.



Install

30

Install internally vented brake disks at rear axle

In case of model 251.02/05/06/12/15/16

AR42.10-P-0220RT

31

Install brake caliper and brake caliper support for internally vented brake disks at rear axle

In case of model 251.02/05/06/12/15/16

AR42.10-P-0080RT

32

Print certificate of retrofit of 7th seat (1) for the registration authorities in the relevant country

 For export countries.



Retrofitting 7th seat, certification

OF91.12-P-1000-02B

33

Have vehicle documents updated



Retrofitting 7th seat, certification

* For Germany only

OF91.12-P-1000-02A

34

Fit new model plate

 Remove old model plate.

AN91.12-P-0010-05RT

Hot air blower

gotis://E_15/54_12.0

35

Connect STAR DIAGNOSIS

36

Enter special equipment on the vehicle data card and the online vehicle data card

 Enter code (847) 3rd seat row.



Initial startup of retrofits and modifications

AN00.01-P-1001-01V

37

Close STAR DIAGNOSIS

38

Document retrofitted equipment using vehicle documentation (VeDoc)

 Attach "3rd seat row retrofitted as per AN91.12-P-0010RT" note under field organization texts to design group 91.

Number

Designation

Model
251

BA68.50-P-1001-03G

Bolt, cargo retainers to body

Nm

24

Number

Designation

Model
251

BA91.12-P-1009-03G

Nut, seat console of 7th seat to retaining plate

Nm

70

BA91.12-P-1010-03G

Bolt/nut, 7th seat retaining plate to body

M8

Nm

30

M10

Nm

50

Number

Designation

Model 251

BA91.40-P-1010-01N

Bolt, center rear individual seat belt end fitting to body

Nm

30

BA91.40-P-1011-01N

Bolt, center rear individual seat belt buckle to body

Nm

30

Part no.

Designation

Quantity

KG99 (see EPC)

Scope of delivery of 7th seat

1