ar0310b7311a

Remove/install piston rings

Typ ar · Thema 03.10 · Version 0100 · 2016-02-12

Gültig für: Cumbustion engine 372.9 with Vehicle 341, 382, 384, 386, 390, 394, 682Cumbustion engine 374.9 with Vehicle 685, 688.1, 693Cumbustion engine 376.9 with Vehicle 364, 382, 384, 386, 682Cumbustion engine 376.9 with Vehicle 397.3## #BCumbustion engine 377.9 with Vehicle 382, 384, 685, 693, 694, 695Cumbustion engine 386.9 with Vehicle 684.### #A, 684.### #B, 684.### #DCumbustion engine 386.9 with Vehicle 685.4

Nicht verfügbar in „de“; angezeigt wird Englisch.

Einordnung

Funktionsgruppe 1 Motor › 03 Triebwerk › 03.10 Pleuel, Kolben — Baureihe 364 · Baureihe 372 (Baumuster 9**) · Baureihe 374 (Baumuster 9**) · Baureihe 376 (Baumuster 9**) · Baureihe 382 · Baureihe 384 · Baureihe 386 · Baureihe 390 · Baureihe 397 (Baumuster 3**) · Baureihe 682 · Baureihe 684 · Baureihe 685 · Baureihe 688 (Baumuster 1**) · Baureihe 693 · Baureihe 694 · Baureihe 695

EinPAS 15 Motor › 15.15 Verbrennungsmotor komplett/Motorgehäuse/Kurbeltrieb › 15.15.40 Pleuel/Kolben — Baureihe 364 · Baureihe 372 (Baumuster 9**) · Baureihe 374 (Baumuster 9**) · Baureihe 376 (Baumuster 9**) · Baureihe 382 · Baureihe 384 · Baureihe 386 · Baureihe 390 · Baureihe 397 (Baumuster 3**) · Baureihe 682 · Baureihe 684 · Baureihe 685 · Baureihe 688 (Baumuster 1**) · Baureihe 693 · Baureihe 694 · Baureihe 695

Gilt auch für Motoren/Getriebe: 341 ***, 377 9**, 394 ***

AR03.10-B-7311A

Remove/install piston rings

12.02.16

Cumbustion engine 372.9 with Vehicle 341, 382, 384, 386, 390, 394, 682

Cumbustion engine 374.9 with Vehicle 685, 688.1, 693

Cumbustion engine 376.9 with Vehicle 364, 382, 384, 386, 682

Cumbustion engine 376.9 with Vehicle 397.3## #B

Cumbustion engine 377.9 with Vehicle 382, 384, 685, 693, 694, 695

Cumbustion engine 386.9 with Vehicle 684.### #A, 684.### #B, 684.### #D

Cumbustion engine 386.9 with Vehicle 685.4

Remove/install piston rings

W03.10-0032-06

1-3 Piston rings

1 groove I ring

2 groove II ring

3 groove III ring

3.1 Tubular spring

4 Piston

5 Ring pliers

6 Feeler gauge

Remove and install

1

Remove the piston (4)

AR03.10-B-7021A

2

Remove from the piston (4), the rings in the order, (1), (2) and (3)

Adjust the pliers (5) with the screw, limiting ring opening to a diameter slightly above piston outside diameter.

*000589373700

Check:

3

Check the pistons for damage and/or wear in the ring grooves

In case of reutilization, remove carefully the incrusted charcoal residues in the grooves and on the piston upper part.

Replace the piston that shows ring groove damage and/or wear.

4

Check the piston rings for damage and/or wear

Replace rings that show lateral wear, cracks and/or material loosening from surface layer.

Installing: The marking ‘TOP’ on the piston rings will have to be directed to the piston crown.

Measure

5

Measure the ring gap (1) and (2)

Insert and seat perfectly the ring, in the area of the cylinder which is not worn (above the upper point of inversion of the 1st ring movement).

*BE03.10-B-1002-05E

Universal Feeler Gauge from 0.05 to 1 mm

6

Measure the ring gap (3)

Remove the tubular spring (3.1) from oil control ring (3). Insert and seat perfectly the ring, in the area of the cylinder which is not worn (above the upper point of inversion of the 1st ring movement).

*BE03.10-B-1002-05E

Universal Feeler Gauge from 0.05 to 1 mm

Installing: Install tubular spring (3.1) into oil control ring (3). Position opening (ends) of tubular spring (3.1), offset by 180o from opening (ends) of oil control ring (3).

7

Install in the reverse order

8

Check the rings side clearance in the grooves

*BE03.10-B-1003-05E

Check values for piston rings

Número

Denominação

Engine 372.9; 374.9; 376.9 (except gas engine); 377.9; 386.9

BE03.10-B-1002-05E

Piston ring ends clearance

Groove I ring

new

mm

0,20...0,35

Wear limit

mm

1,1

Wear limit for turbo engine

mm

1,4

Groove II ring

new

mm

0,20...0,35

Wear limit

mm

0,9

Groove III ring

new

mm

0,25...0,40

Wear limit

mm

0,8

BE03.10-B-1003-05E

Groove's clearance

Groove II compression ring

mm

0,060...0,095

Groove III oil scrapper ring

mm

0,030...0,065

Remove/install piston rings

000 589 37 37 00

Ring pliers

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