Measure projection of cylinder liner

AR01.40-B-9314TC

Measure projection of cylinder liner

12.02.16



Measure

1

Remove the relevant cylinder head

AR01.30-B-5800TC

2

Clean the cylinder sleeve collar and the engine block

3

Assemble the installation device (2) and press the cylinder sleeve (1)

 Use a conventional wrench of 24 mm without extender.

AR01.40-B-9324-02TC



*BA01.40-B-1009-01H



*001589352100



*457589003300



*541589013300

4

Install the dial indicator (4) with preliminary tension in the bracket (3)



*001589532100



*541589004000

5

Position the dial indicator bracket (3) on the engine block separation surface and put the dial indicator scale (4) in "0"



*001589532100



*541589004000

6

Measure the recess (A) of the cylinder sleeve (1) from the cylinder sleeve collar to the engine block

 Perform the measurement in four points (B) and write down the values in the measurement sheet.

Before each measurement, put the dial indicator scale (4) in the position "0".

*BE01.40-B-1007-03D

7

Compare the values recorded for the recess (A) of the cylinder sleeve (1)

 Calculate in each cylinder sleeve (1) the difference of recess (A) in all the four measurement points (B).

Any value is different:



*BE01.40-B-1008-03D

Remove the relevant cylinder sleeve (1) and install a correspondent annular gasket.

AR01.40-B-9324TC

Then, measure the sleeve recess (1) again and write it down in the measurement sheet.

8

Remove the installation device (2) in the engine block

9

Install the head

AR01.30-B-5800TC

Número

Denominação

Engine 457.9; 460.984

BE01.40-B-1007-03D

Distance of the outer upper face of the liner above the block surface

Liner installed

mm

0.23...0.33

BE01.40-B-1008-03D

Difference between the four measuring points

Max. permissible

mm

0.02

Número

Denominação

Engine 457.9

BA01.40-B-1009-01H

Cylinder liner nut

Nm

50