SM31.00-W-0007D | Install reinforcing brackets on longitudinal frame members | 15.7.10 |
MODEL 934 with ENGINE 541.9
W31.00-1060-11
Shown on left longitudinal frame member with installed reinforcing bracket
1 Reinforcing bracket
2 Reinforcing washer
Arrow Direction of travel
W31.00-1071-11
Shown on left longitudinal frame member with installed reinforcing bracket
5 Reinforcing plate
6 Bolt (position of removed reinforcing washer, item 2)
7 Bracket
Arrow Direction of travel
W31.00-1059-11
Shown on right longitudinal frame member with installed reinforcing bracket
1 Reinforcing bracket
2 Reinforcing washer
3 Bracket (for wiring harness)
Arrow Direction of travel
W31.00-1061-11
Shown on right longitudinal frame member with installed reinforcement
4 Reinforcement
Arrow Direction of travel
Operation no. of operation texts or standard texts and flat rates
Category | Op. no. | Operation text | Time | Acc. no. | Code |
O | 027204 | OPERATIONS: CHECK LONGITUDINAL FRAME MEMBER FOR CRACKS | 0,4h | 31 901 81 | RA-VST-V6 |
O | 027207 | OPERATIONS: INSTALL REINFORCING BRACKET ON FRAME LONGITUDINAL MEMBERS (AFTER CRACK TESTING) | 0,7h | 31 901 81 | RA-VST-V6 |
O | 027208 | OPERATIONS: WELD FRAME (AFTER CHECK) | Time prescribed by foreperson | 31 901 81 | RA-VST-V6 |
O | 027209 | OPERATIONS: INSTALL REINFORCING ANGLE ON LONGITUDINAL FRAME MEMBERS (AFTER CHECK) | 1,9h | 31 901 81 | RA-VST-V6 |
| Install | ||
1 | Remove reinforcing washers (2) on both longitudinal frame members in the area of the rear front spring brackets | ||
2 | Check both longitudinal frame members in the area of the rear front spring brackets | If no cracks are found: | |
Only carry out operation step 3. | |||
If cracks are found: | |||
Carry out all operations as of operation step 4. | |||
3 | Install reinforcing bracket (5) and bracket (7) instead of the reinforcing washer (2) on both longitudinal frame members | Only carry out if the frame is not cracked. | |
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4 | Weld frame | If necessary clarify with the Market Performance Center (MPC) responsible in which workshop the frame can be welded. | |
5 | Loosen wiring harnesses on both longitudinal frame members in the area of the rear front spring brackets and pull slightly to the side | ||
6 | Jack up vehicle at the front frame until the springs of the front axle are relieved of load | ||
7 | Support frame | ||
8 | Remove rear front spring brackets | ||
9 | Remove cross traverse under the transmission | ||
10 | Remove bolts in installation area of reinforcing bracket (1) on both longitudinal frame members | ||
11 | Position reinforcing brackets (1) on both longitudinal frame members | Mount the bolt with the previously installed reinforcing washer (2) first in each case. | |
12 | Screw reinforcing bracket (1) onto both longitudinal frame members | To do this, in addition install one reinforcement (4) each on both longitudinal frame members, with flattened side pointing to the mounting console of the fuel tank. | |
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13 | Additionally install the bracket (3) for fastening the wiring harness on the right longitudinal frame member | The bracket (3) must be adapted during assembly. | |
14 | Install rear front spring brackets | ||
15 | Install cross traverse under the transmission | ||
16 | Paint installed parts with the corresponding frame color | See repair guidelines "Paintwork". | |
17 | Fasten wiring harnesses in the longitudinal frame members in the area of the rear front spring brackets |
Frame
Number | Designation | Model | |||
BA31.30-N-1002-01A | Bolt, frame sections to frame | M101.5 | Nm | - | |
M121.5 | Nm | 95 | |||
M141.5 | Stage 1 | Nm | 150 | ||
Stage 2 | ° | 90 | |||
M161.5 | Stage 1 | Nm | 225 | ||
Stage 2 | ° | 90 | |||
M181.5 | Stage 1 | Nm | 330 | ||
Stage 2 | ° | 90 | |||
Parts ordering notes
Part no. | Designation | Quantity |
Frame cracked | ||
A 000 310 00 70 05 | Parts kit for reinforcing bracket | 1 |
Frame not cracked | ||
Q 600 21 05 | Frame parts kit | 1 |