Remove/install front bumper

AR88.20-P-2000EW

Remove/install front bumper

22.10.2014

MODEL

207

MODEL

212

up to model year 2014

Shown on MODEL 212 on right side of vehicle

1

Bumper

2

Fender

3

Quick-release coupling (MODEL 207 up to model year 2014, model 212 up to model year 2014)

4

Air duct insert

5

Screw

6

Electrical connector

7

Screw

8

Bracket

9

Bolts

E1/3

Left daytime running lamps headlamp

E2/3

Right daytime running lamps headlamp

X26/38

Front bumper and frame wiring harness electrical connector

Shown on model 207 as of model year 2014

10

Pedestrian protection sensor (with CODE U60 (Active engine hood (pedestrian protection)))

12

Electrical wiring harness (MODEL 207 as of model year 2014 and CODE 501 (360 degree camera))

11

Electrical connector (MODEL 207 as of model year 2014 and CODE 501 (360 degree camera))

13

Radiator grille

 Danger !

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A



Information on preventing damage to electronic components due to electrostatic discharge

AH54.00-P-0001-01A

 

Remove/install

1

Disconnect battery ground line

MODEL 207
with CODE U60 (Active Bonnet (Pedestrian protection))
MODEL 212
up to model year 2014
with CODE U60 (Active Bonnet (Pedestrian protection))

AR54.10-P-0003EW

2

Lift vehicle on vehicle lift

3.1

Remove radiator paneling (13)

MODEL 212
up to model year 2014

AR88.40-P-4001EW

3.2

Loosen radiator grille (13) at top of radiator support

MODEL 207

AR88.40-P-4001EC

 Radiator trim (13) remains on the bumper (1).

4

Pivot left and right air duct insert (4) to side and unscrew bolts (5)

Gap dimensions on hoods, doors and lids
MODEL 207

AR60.00-P-0700-01EC

Gap dimensions on hoods, doors and lidsMODEL 212
up to model year 2014

AR60.00-P-0700-01EW

 Installation: Adjust gap dimensions.

MODEL 207.3
MODEL 207.4

*BE60.00-P-1001-01W

MODEL 212.0/1
up to model year 2014
MODEL 212.2
up to model year 2014

*BE60.00-P-1001-01U

 Feeler gauge

*129589032100

5

Remove left and right quick-release coupling (3)

MODEL 207
up to model year 2014
MODEL 212
up to model year 2014

6

Detach left and right fender liner front section in area of bumper

AR88.10-P-1300ELX

7

Unscrew bolts (9) on left and right fender (2)

8

Disconnect electrical connector on frame wiring harness and front bumper (X2638)

9

Disconnect electrical connector (6) from left daytime running light (E1/3) or left front fog lamp and right daytime running lamp (E2/3) or right front fog lamp and expose electrical wiring harness

 Depending on vehicle equipment.

10.1

Remove bottom section of soundproofing at front

MODEL 207 with ENGINE 642, 651

AR94.30-P-5300EW

10.2

Remove front engine compartment paneling

MODEL 207 with ENGINE 271, 272, 273, 274, 276, 278

AR61.20-P-1105EW

11

Unscrew bolt (7) form left and right bracket (8)

12

Disconnect electrical connector (11) and unclip electrical wiring harness (12) from radiator trim (13)

MODEL 207
as of model year 2014
with CODE 501 (360 degree camera)

13

Guide bumper (1) out left and right bracket (8)

14

Remove bumper (1) toward front



General information on the impact absorber

AH88.20-P-1000-01A

15

Disassemble bumper (1)

When replacing bumper (1).

MODEL 207
up to model year 2014
MODEL 212
up to model year 2014

AR88.20-P-2050EW

MODEL 207
as of model year 2014

AR88.20-P-2050EWN



Check

16

Check left and right pedestrian sensor (10) for damage of any kind (cracks, holes, kinks, etc.)

MODEL 207
as of model year 2014
with CODE U60 (Active Bonnet (Pedestrian protection))

If damages are visible:



Replace pedestrian protection sensor (10).

AR91.60-P-0950EWM

17

Install in the reverse order

18

Check adjustment of left front fog lamp and right front fog lamp, adjust

MODEL 207
without CODE 615 (Bi-xenon headlamps with active light function)
without CODE 616 (Bi-xenon headlamp unit with integrated asymmetric curve illumination)
without CODE 621 (Intelligent Light System (left-hand traffic))
without CODE 622 (Intelligent Light System)
MODEL 212
up to model year 2014
without CODE 615 (Bi-xenon headlamps with active light function)



AP82.10-P-8260EW

19

Calibrate 360° camera in front with diagnostic system

MODEL 207
as of model year 2014
with CODE 501 (360 degree camera)



AD00.00-P-2000-04A

Check values for gap dimensions

Number

Designation

MODEL 212.0/1

MODEL 212.2

BE60.00-P-1001-01U

Gap dimension

Engine hood to fender

Dimension "A"

mm

4 (1)

4 (1)

Engine hood to headlamp

Dimension "B"

mm

4 (1)

4 (1)

Engine hood to radiator grille

Dimension "C"

mm

–

–

Engine hood to bumper

Dimension "D"

mm

4,5 (1,5)

4,5 (1,5)

Engine hood to A-pillar

Dimension "E"

mm

4,5 (1,5)

4,5 (1,5)

Bumper to headlamp

Dimension "F"

mm

3,5 (1,5)

3,5 (1,5)

Picture

AR60.00-P-0700-01EW

AR60.00-P-0700-01EW

Check values for gaps

Number

Designation

MODEL 207.3

MODEL 207.4

BE60.00-P-1001-01W

Gap dimension

Engine hood to fender

Dimension "A"

mm

4 (1)

4 (1)

Engine hood to headlamp

Dimension "B"

mm

4 (1)

4 (1)

Engine hood to bumper

Dimension "C"

mm

6 (+1/-2)

6 (+1/-2)

Engine hood to A-pillar

Dimension "D"

mm

4,5 (+2/-1)

4,5 (+2/-1)

Bumper to headlamp

Dimension "E"

mm

2,5 (1,5)

2,5 (1,5)

Picture

AR60.00-P-0700-01EC

AR60.00-P-0700-01EC