Remove/install rear window

AR67.20-P-5145LWE

Remove/install rear window

20.12.2016

Model

213.0/1, 238.3

Shown on model 213.0

1

Rear window

2

Electrical connector

3

Ground cable

 Danger !

Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof.

No parts of the body or limbs should be within the operating area when the components are moving.

AS00.00-Z-0011-01A



Notes on removal/installation of rear window

AH67.20-P-2000-02A



Notes on sensor system for trunk lid opening/closing

AH80.61-P-0001-01A



Remove

1

Open side window in driver door


The side window in the driver door must be open during the curing time of the adhesive material.
This prevents the rear window (1) from being pressed outwards by the air pressure when the door are closed.

2

Install C-pillar paneling

Model 213.0

AR68.30-P-4490LWE

Model 213.1

AR68.30-P-4491LWV

Model 238.3

AR68.30-P-4490LWO

3

Separate electrical connectors (2)

 The number of electrical connectors (2) varies depending on the vehicle equipment.

4

Remove ground line (3) from ground point on C-pillar

5

Fasten electrical lines on rear window (1) on inside of rear window (1) with adhesive tape

 The number of electrical lines varies depending on the vehicle equipment.

6

Cover vehicle interior in repair area

7

Open trunk lid approx. 45° with suitable objects

8

Mask areas around rear window (1) with suitable adhesive tape

 Danger !

Risk of injury from cutting wire tearing or becoming hot and from splinters of glass when cutting out bonded windows

Wear protective gloves and safety glasses.

AS67.00-Z-0004-01A

9

Cut out rear window (1) with window removal tool and remove

AR67.00-P-0001-01LWE

 Helper required for removing rear window (1).



Clean

10

Clean passenger compartment



Install

11

Prepare body flange for installation of window

AR67.20-P-5145-08LWE



General notes about painting the body flange in the glazing area

AH98.00-P-9408-06A

 Use only primer filler and primer sticks approved by Daimler AG:
https://xentryportal.i.daimler.com

Primer stick

*BR00.45-Z-1012-07A

12

Replace rubber spacers

 Do not remove upper protective foil.

13

Prepare rear window (1) for installation

AR67.20-P-5145-03LWE


The bonding area on the windshield (1) must be absolutely free of dust and grease.
Otherwise the adhesive force of the adhesive material starts to decrease.

14

Align rear window (1) in body opening

AR67.20-P-4050-04LWE

Model 213.0/1Distance between top edge of window and transition between fold and rear edge of roof

*BE67.20-P-1001-01O

Model 213.0/1Distance between window edge at the side and the C-pillar panel

*BE67.20-P-1002-01O

Model 238.3Distance between top edge of window and rear edge of roof/cover

*BE67.20-P-1001-01P

 Feeler gauge

*129589032100

15

Remove protective foil from rubber spacers on rear window

16

Apply adhesive material

AR67.20-P-3000-05LWE


Install rear window (1) within 10 min after applying adhesive material.
Otherwise it is not ensured, that the bonding is strong enough.

 Adapter

*000589866300

17

Align rear window (1) in body opening according to adhesive strips, firmly press on and fix in place with suitable duct tape

 Helper required.

 Observe manufacturer's specifications for curing time of adhesive material.
Perform following work only after curing time.

18

Close side window on driver door



Clean

19

Remove adhesive strips and over material from vehicle

20

Clean area to be repaired

21

Install ground line (3) on ground point of C-pillar



Notes on the use of paint scraping nuts on ground connections

AH00.19-P-1000-20A

 Model 238.3Nut, ground point for rear window

*BA00.19-P-1040-02B

 Model 213.0/1Left C-pillar ground point

*BA00.19-P-1042-02A

22

Connect electrical connectors (2)

 The number of electrical connectors (2) varies depending on the vehicle equipment.

23

Install C-pillar trim

Model 213.0

AR68.30-P-4490LWE

Model 213.1

AR68.30-P-4491LWV

Model 238.3

AR68.30-P-4490LWO

24

Close trunk lid

Rear window

Number

Designation

Model 213.0/1

BE67.20-P-1001-01O

Distance between top edge of window and transition between fold and rear edge of roof

mm

2,5 (1,0)

Rear window

Number

Designation

Model 238

BE67.20-P-1001-01P

Distance between top edge of window and rear edge of roof/cover

mm

2,5 (1,0)

Rear window

Number

Designation

Model 213.0/1

BE67.20-P-1002-01O

Distance between window edge at the side and the C-pillar panel

mm

3,0 (1,5)

 Ground points

Number

Designation

Model 238

BA00.19-P-1040-02B

Nut, ground point for rear window

M6

Nm

10

 Ground points

Number

Designation

Model 213

BA00.19-P-1042-02A

Left C-pillar ground point

W29/3

M6

Nm

10

Repair materials

Number

Designation

Order number

BR00.45-Z-1012-07A

Primer stick

A 000 986 27 50