Prepare rear window for installation

AR67.20-D-5145-03A

Prepare rear window for installation

Model

900, 906

with code W61 (Window in tailgate / Rear hinged doors)

Model

901, 902, 903, 904

with code W51 (Rear door two wings with window)

Repair materials

Number

Designation

Order number

BR00.45-Z-1031-02A

Glazing repair kit 500662 01/03/05/07/09/11

A 973 670 00 93

BR00.45-Z-1180-02A

Repair kit for installing windshields, 1-component adhesive

A 000 670 01 00

1

Level remaining adhesive bead on window (1) down to a thickness of approx. 1 mm.

 Model 901, 902, 903, 904, 906 with code H22 (Rear window heater)
Do not damage conductor tracks (1) on rear window heater.
Otherwise malfunctions/failure of the rear window heater can occur.

2

Remove loose adhesive material.

3

Wipe adhesive area with moist rag from glass cleaning set included and rub dry with dry cloth from glass cleaning set.

 Do not use commercially available cleaners.
Otherwise adhesion of the adhesive material is not ensured.

4

Repair damaged primer layer with primer from repair kit.

 Shake primer tube min. 30 s before use. To open, hold threaded primer tube connection pointing upwards, and screw felt applicator on to stop.

5

Check primer coat.

 The primer is applied properly when the screen print in the application area is opaque to light (flashlight test). If more than 12 h hours have expired since leveling the adhesive bead, apply primer to adhesive bead. Allow primer to air-dry for a minimum of 10 min.

6

Rub area to be bonded with moist cleaning rag from package (glass cleaning set) and rub dry with drying rag from package (glass cleaning set).

7

Apply primer from repair kit to bonding surface on window directly on edge of window.

 Shake primer tube min. 30 s before use. To open, hold threaded primer tube connection pointing upwards, and screw felt applicator on to stop. Hold application sponge sideways (wider application).
Allow primer to air-dry for a minimum of 10 min.

8

Check primer coat.

 The primer is applied properly when the screen print in the application area is opaque to light (flashlight test).