Remove/install side roof frame

AR65.20-S-1200P

Remove/install side roof frame

13.11.2017

Model

470, 471

Shown on left side of vehicle

1

Side roof frame

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Topical note

General information on body repair

AH60.00-N-0001-01A

General information on MB materials

AH98.00-P-9409-03A



Remove

1

Remove all detachable parts in area to be repaired

2

Cover all detachable parts remaining in vehicle with welding protection blankets

 Commercially available devices/tools
Welding protection blanket

3

Remove complete side roof paneling

AR65.10-S-1020P

4

Remove front roof frame

AR65.20-S-1006P

5

Remove multipiece A-pillar

AR63.20-S-1107P

6

Remove B-pillar complete

AR63.20-S-1350P

7

Remove side roof frame (1)

AR65.20-S-1200-01P

 Commercially available devices/tools
Spot weld milling machine
Angular grinder
Rotary wire brush
Wet and dry vacuum cleaner

1K-zinc dust paint

*BR00.45-Z-1056-07A

8

Prepare side roof frame (1) for installation

AR65.20-S-1200-02P

 Commercially available devices/tools
Rotary wire brush
Wet and dry vacuum cleaner

1K-zinc dust paint

*BR00.45-Z-1056-07A



Install

 Danger

The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases

Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.

AS00.00-Z-0007-01A

9

Install side roof frame (1)

AR65.20-S-1200-03P

Topical note

Measures for preventing damage to components when performing electric welding and soldering work

AH60.00-P-0001-02A



000 588 01 84 00 Welder

WS60.00-P-0021K



000 588 02 84 00 Welder

WS60.00-P-0022K

 Commercially available devices/tools
Clamping pliers (Standard)
Rotary wire brush
Angular grinder
Wet and dry vacuum cleaner

1K-zinc dust paint

*BR00.45-Z-1056-07A

 Side portal frame

*210589172300

10

Install B-pillar complete

AR63.20-S-1350P

11

Install multipiece A-pillar

AR63.20-S-1107P

12

Install front roof frame

AR65.20-S-1006P

13

Completely install side roof paneling

AR65.10-S-1020P

14

Install all detachable body components in area to be repaired

Repair materials

Number

Designation

Order number

BR00.45-Z-1056-07A

1K-zinc dust paint

A 000 986 28 00