Replace complete side roof paneling

AR65.10-S-1020P

Replace complete side roof paneling

22.11.2019

Model

470, 471

Shown on left side of vehicle

1

Side roof paneling

2

Center roof paneling with roof bows

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Topical note

General information on body repair

AH60.00-N-0001-01A

General information on MB materials

AH98.00-P-9409-03A



Remove

1

Remove all detachable parts in area to be repaired

2

Cover all detachable parts remaining in vehicle with fire-resistant welding protection blanket

 Commercially available devices/tools
Welding protection blanket

3

Remove center roof paneling with roof bows (2)

AR65.10-S-1001P

4

Cut off side roof paneling (1)

AR65.10-S-1020-01P

 Commercially available devices/tools
Body power jigsaw
Spot weld milling machine
Rotary wire brush
Wet and dry vacuum cleaner

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A

5

Prepare side roof paneling (1) for installation

AR65.10-S-1020-02P

 Commercially available devices/tools
Body power jigsaw
Spot weld milling machine
Hole punching pliers
Rotary wire brush
Wet and dry vacuum cleaner

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A



Install

 Warning

Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes

Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only.

AS00.00-Z-0016-01A

 Danger

The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases

Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.

AS00.00-Z-0007-01A

6

Install side roof paneling (1) and weld in

AR65.10-S-1020-03P

Topical note

Measures for preventing damage to components when performing electric welding and soldering work

AH60.00-P-0001-02A

Topical note

Pretreatment of bonding surfaces

AH60.00-P-0008-01SX



000 588 01 84 00 Welder

WS60.00-P-0021K



000 588 02 84 00 Welder

WS60.00-P-0022K

 Commercially available devices/tools
Clamping pliers (Standard)
Angular grinder
Rotary wire brush
Wet and dry vacuum cleaner

Gap dimensions

*BE60.00-N-1005-01P

Gap dimensions

*BE60.00-N-1006-01P

 Feeler gauge

*129589032100

As an alternative to restoring the surfaces



Use basic body filler on body.

Process filler on body

AR60.00-S-0031-01P

Silicone remover Order No. 3295

*BR00.45-Z-1052-04A

Basic body filler

*BR00.45-Z-1057-07A

Parts kit for 2-component adhesive for body

*BR00.45-Z-1162-02A

7

Install center roof paneling with roof bows (2)

AR65.10-S-1001P

8

Install all detachable body components in area to be repaired

Gap dimensions

Number

Designation

Model 470, 471

BE60.00-N-1005-01P

Gap dimensions

Front door to longitudinal member

Dimension "H"

mm

6 (1,5)

Front door to rear door

Dimension "I"

mm

4,4 (1)

Front door to A-pillar

Dimension "J"

mm

5,5 (1)

Fuel filler flap, all round

Dimension "K"

mm

3,5 (1)

NOx reducing agent tank filler flap, all round

Dimension "L"

mm

3,5 (1)

For picture, see

AR60.00-S-0700-01P

Gap dimensions

Number

Designation

Model 470, 471

BE60.00-N-1006-01P

Gap dimensions

Rear door to roof frame

Dimension "M"

mm

5,5 (1)

Rear door to C-pillar

Dimension "N"

mm

4,5 (1)

Rear door to longitudinal member

Dimension "O"

mm

6 (1,5)

For picture, see

AR60.00-S-0700-01P

Repair materials

Number

Designation

Order number

BR00.45-Z-1001-07A

Zinc dust paint suitable for spot welding

A 000 986 34 42

BR00.45-Z-1052-04A

Silicone remover Order No. 3295

Prosol Lacke + Farben GmbH
Schneidmühlweg 12
63741 Aschaffenburg
Germany
Tel. +49 6021 3480-0
Fax +49 6021 3480-40
http://www.prosol-farben.de

BR00.45-Z-1057-07A

Basic body filler

A 012 989 29 71

BR00.45-Z-1162-02A

Parts kit for 2-component adhesive for body

A 012 989 17 71