P65.20-2635-05
Illustrated on model 218.3
1 Rear roof frame
| Removing | ||
Danger! | Risk of death caused by high voltage used for electric welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding splatter and UV light while welding. Risk of poisoning caused by inhaling welding fumes. | Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system. | |
Danger! | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. | |
| Measures for preventing damage to components when performing electric welding and soldering work | ||
| General information on body repair | ||
| General information on repair of vehicles with ultra-strength steels. | Failure to observe instructions when straightening/repairing, separating, preparing adhesive points, joining/connecting, resistance spot welding, MIG welding, MIG brazing can lead to considerable damage to ultra-strength steels and their joints. | |
| General information on MB materials | ||
| Pretreatment of bonding surfaces | ||
1 | Remove all detachable parts in area to be repaired | ||
2 | Cover all detachable parts remaining in vehicle with fire-resistant welding protection blanket | Welding protective blanket gotis://K_60-65_23.0 | |
3.1 | Remove center roof paneling | Except code (413) Panoramic glass roof with top sliding roof | |
3.2 | Remove panoramic roof frame | Only on model 212.0. with code (413) Panoramic glass sunroof with top sliding sunroof | |
4 | Remove rear roof frame (1) | ||
Hot-air gun gotis://K_60-65_11.0 | |||
Weld-spot milling machine gotis://K_58.1_02.0 | |||
Round wire brush gotis://K_58.3_06.0 | |||
Wet and dry vacuum cleaner gotis://P_00.12_06.0 | |||
Zinc dust paint suitable for spot welding | |||
5 | Prepare rear roof frame (1) for installation | ||
Round wire brush gotis://K_58.3_06.0 | |||
Zinc dust paint suitable for spot welding | |||
| Install | ||
6 | Install rear roof frame (1) | ||
Multifunction device (spot welding) gotis://K_60-65_15.0 | |||
Vice grip pliers (standard) gotis://K_58.3_04.2 | |||
Round wire brush gotis://K_58.3_06.0 | |||
Wet and dry vacuum cleaner gotis://P_00.12_06.0 | |||
Sealant | |||
2-component adhesive | |||
Zinc dust paint suitable for spot welding | |||
7 | Install center roof paneling | Except code (413) Panoramic glass roof with top sliding roof | |
8 | Clean weld joints and sheet metal flanges with rotary wire brush | Round wire brush gotis://K_58.3_06.0 | |
9 | Clean repair area | Wet and dry vacuum cleaner gotis://P_00.12_06.0 | |
10 | Remove welding protection blankets | On all covered parts remaining in vehicle. | |
Danger! | Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and skin cream. Ensure that the area is well ventilated. | |
11 | Prime repair area with primer filler | Use only primer filler approved by Daimler AG. | |
See http://portal.aftersales.i.daimler.com | |||
| Notes on paintwork repairs | ||
12 | Carry out seam sealing after repairs | Model 212 | |
Model 218.3 | |||
Danger! | Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and skin cream. Ensure that the area is well ventilated. | |
13 | Paint repair area adjacent surfaces | Use only paints approved by Daimler AG. | |
See http://portal.aftersales.i.daimler.com | |||
| Notes on paintwork repairs | ||
14 | Install panoramic roof frame | Only on model 212.0/1 with code (413) Panoramic glass sunroof with top sliding sunroof | |
15 | Apply additional cavity preservation | Model 212.0/1 | |
Model 218.3 | |||
16 | Install all detachable body components in area to be repaired. |
Repair materials
Number | Designation | Order number |
BR00.45-Z-1003-01A | White sealing compound, 310 ml, DBL 6069.20 | A 001 989 63 20 |
BR00.45-Z-1092-02A | Adhesive kit, body, 2-component adhesive | A 009 989 36 71 |
BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
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