Remove/install front roof frame

AR65.20-P-1006LC

Remove/install front roof frame

14.05.2019

Model

217

Shown on model 217.3

1

Front roof frame

2

Mounting consoles

Shown on model 217.4

1

Front roof frame

3

Stiffening plate

2

Mounting consoles

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Topical note

General information on body repair

AH60.00-N-0001-01A

Topical note

Pretreatment of bonding surfaces

AH60.00-P-0008-01SX

Topical note

Information on preventing damage to electronic components due to electrostatic discharge

AH54.00-P-0001-01A

General information on MB materials

AH98.00-P-9409-03A



Remove

1

Remove detachable parts in area to be repaired

2

Cover all detachable parts remaining on vehicle with spark protection blankets

3

Separate front roof frame (1) and mounting console (2)

Model 217.4

AR65.20-P-1006-02LCA

Model 217.3

AR65.20-P-1006-02LC

 Commercially available tools
Round wire brush
Spot weld milling machine
Body power jigsaw
Wet/dry vacuum cleaner

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A

4

Prepare front roof frame (1) and mounting consoles (2)

Model 217.4

AR65.20-P-1006-04LCA

Model 217.3

AR65.20-P-1006-04LC

 Commercially available tools
Round wire brush
Body power jigsaw



Install

 Warning

Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes

Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only.

AS00.00-Z-0016-01A

 Warning

Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes

Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only.

AS00.00-Z-0016-01A

Topical note

Measures for preventing damage to components when performing electric welding and soldering work

AH60.00-P-0001-02A

General information on riveting

AH60.00-P-0003-01N

5

Install front roof frame (1) and mounting console (2)

Model 217.4

AR65.20-P-1006-05LCA

Model 217.3

AR65.20-P-1006-05LC

 Commercially available tools
Round wire brush
Drill bit for high-strength Ø 6.7 mm steels
Spot welder
Manual temporary fastener, 6.35 mm
Wet and dry vacuum cleaner

Blind rivet with countersunk head 6.415.5 (clamping range 3 mm to 5 mm, draw-off strength min. 15.5 kN)

*BR00.45-Z-1044-13A

Blind rivet with countersunk head 6.414.0 (clamping range 1.5 mm to 3 mm, draw-off strength min. 15.5 kN)

*BR00.45-Z-1043-13A

Blind rivet 6.412 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN)

*BR00.45-Z-1035-13A

Blind rivet 6.512.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN)

*BR00.45-Z-1012-13A

6

Clean weld joints and sheet metal flange with round wire brush

 Commercially available tools
Round wire brush

7

Remove spark protection blankets

8

Clean repair area

 Danger

Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.

No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.

AS98.00-Z-0002-01A

9

Prime repair area using primer filler

Topical note

Notes on paintwork repairs

AH98.00-P-9408-02A

10

Seal seam following repairs

Model 217.3

AR97.10-P-4000-05LC

 Danger

Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.

No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.

AS98.00-Z-0002-01A

11

Paint repair areas and adjacent surfaces

Topical note

Notes on paintwork repairs

AH98.00-P-9408-02A

 Use only paints approved by Daimler AG:
http://aftersales.mercedes-benz.com

12

Add cavity preserving agent

AR97.20-P-1500LF

13

Install all detachable body components in area to be repaired

Repair materials

Number

Designation

Order number

BR00.45-Z-1001-07A

Zinc dust paint suitable for spot welding

A 000 986 34 42

BR00.45-Z-1012-13A

Blind rivet 6.512.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN)

A 004 990 16 97

BR00.45-Z-1035-13A

Blind rivet 6.412 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN)

A 000 991 76 32

BR00.45-Z-1043-13A

Blind rivet with countersunk head 6.414.0 (clamping range 1.5 mm to 3 mm, draw-off strength min. 15.5 kN)

A 000 991 82 32

BR00.45-Z-1044-13A

Blind rivet with countersunk head 6.415.5 (clamping range 3 mm to 5 mm, draw-off strength min. 15.5 kN)

A 000 991 83 32