P65.20-2814-09
The following steps are shown on the left side of the vehicle and must be accomplished analogously on the right side of the vehicle.
1 | Mark separating points on front roof frame (1) and cut (areas A). |
Dimensions: |
Cut front roof frame (1) through all sheet metal panels. |
P65.20-2815-09
2 | Expose spot welds stiffening plate (3) and cut out (areas B). |
3 | Remove stiffening plate (3). |
P65.20-2816-09
4 | Cut weld seams (areas C1 and C2). |
Set separating points (C1, C2) at weld seams. |
5 | Expose spot welds mounting console (2) and cut out (areas D1, D2, D3, D4, D5, D6 and D7). |
6 | Heat mounting console (2) (areas E1 and E2). |
Areas E1 and E2 are bonded. |
7 | Remove mounting console (2). |
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8 | Expose spot welds front roof frame (1) and cut out (areas F1, F2 and F3). |
9 | Remove front roof frame (1). |
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10 | Grind mating surfaces down to bare metal in the cross-hatched inner C-pillar sidewall. |
Sand down spot weld flanges to bare metal on both sides. |
11 | Remove grinding dust and drill chips. |
12 | Repair bare parts with touchup applicator. |
13 | Coat insides of spot weld flanges with zinc dust paint. |
Do not coat bonding surfaces with zinc dust paint (area G). |
Observe pretreatment of bonding surfaces. |