Replace left front lower section of side wall paneling with side wall paneling partially

AR63.10-S-5657S

Replace left front lower section of side wall paneling with side wall paneling partially

22.9.10

30.8.10

Remove, install soundproofing added

Operation steps 2 and 14



Removing

Danger!

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.

Deburr repair panels.

AS00.00-Z-0017-01A

Danger!

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer.

AS00.00-Z-0010-01A

 Danger!

Risk of death caused by high voltage used for electric welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding splatter and UV light while welding. Risk of poisoning caused by inhaling welding fumes.

Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system.

AS00.00-Z-0007-01A



General information on body repair

AH60.00-N-0001-01A



Measures for preventing damage to vehicles or components when performing electric welding work

AH00.00-N-0005-01A



Notes on paintwork repairs

AH98.00-P-9408-02A



Notes on cavity preservation

AH97.20-P-0001-01B



General information on MB materials

AH98.00-P-9409-03A

1

Remove all detachable parts in area to be repaired

2

Remove soundproofing

 Only in area to be repaired.

AR60.00-S-1752S

3

Cover all detachable parts remaining in vehicle with welding protection blanket

Welding protective blanket

gotis://K_60-65_23.0

4

Remove front left side wall paneling lower section with side wall paneling section (1)

Straight grinder

gotis://K_58.1_08.0

AR63.10-S-5657-01S

Weld-spot milling machine

gotis://K_58.1_02.0

Hot-air gun

gotis://K_60-65_11.0

Round wire brush

gotis://K_58.3_06.0

Wet and dry vacuum cleaner

gotis://P_00.12_06.0

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A

5

Prepare front left side wall paneling lower section with side wall paneling section (1)

Punching pliers

gotis://K_58.3_04.0

AR63.10-S-5657-02S

Round wire brush

gotis://K_58.3_06.0

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A



Install

6

Install front left side wall paneling lower section with side wall paneling section (1).

AR63.10-S-5657-03S



General information on riveting

AH60.00-P-0003-01N

Inverter spot welder

gotis://K_60-65_16.0

inert gas welder (old unit)

gotis://K_60-65_17.0

Straight grinder

gotis://K_58.1_08.0

Wet and dry vacuum cleaner

gotis://P_00.12_06.0

White sealing compound, 310 ml, DBL 6069.20

*BR00.45-Z-1003-01A

Polygrip countersunk-head rivet, 3.0 x 8

*BR00.45-Z-1019-13A

Adhesive kit, body, 2-component adhesive

*BR00.45-Z-1092-02A

7

Clean weld joints and sheet metal flange with brush grinder

Brush grinder

gotis://K_58.1_09.0

Round wire brush

gotis://K_58.3_06.0

8

Clean repair areas

9

Prime area to be repaired using primer filler

10

Seam sealing following repair

 Supplement standard seals with MB body sealant.

AR97.10-S-4000S

White sealing compound, 310 ml, DBL 6069.20

*BR00.45-Z-1003-01A

Seam sealant, sprayable 310 ml

*BR00.45-Z-1041-01A

11

Paint repair areas and adjacent surfaces

12

Cavity preservation following repair work

Cavity preservation gun

gotis://K_91-97_01.0

AR97.20-S-1500S



Notes on cavity preservation

AH97.20-P-0001-01B

Cavity preservation, solvent-free (1 l container)

*BR00.45-Z-1003-05A

13

Remove welding protection blankets

 On all covered parts remaining in vehicle.

14

Install soundproofing

 Only in area to be repaired.

AR60.00-S-1752S

15

Install all removed detachable parts

Number

Designation

Order number

BR00.45-Z-1003-01A

White sealing compound, 310 ml, DBL 6069.20

A 001 989 63 20

BR00.45-Z-1041-01A

Seam sealant, sprayable 310 ml

A 002 989 84 20

BR00.45-Z-1092-02A

Adhesive kit, body, 2-component adhesive

A 009 989 36 71

BR00.45-Z-1003-05A

Cavity preservation, solvent-free (1 l container)

A 000 986 72 70 05

BR00.45-Z-1001-07A

Zinc dust paint suitable for spot welding

A 000 986 34 42

BR00.45-Z-1019-13A

Polygrip countersunk-head rivet, 3.0 x 8

Adolf Würth GmbH & Co. KG
Reinhold-Würth-Str. 12-17
74653 Künzelsau-Gaisbach
Germany
Tel. +49 7940 15-0
Fax +49 7940 15-1000
www.wuerth.de
Art. no.: 938 38