AR63.10-S-5657-03S | Install front left side wall paneling lower section with side wall paneling section. |
Tensioning device
639 589 02 31 00
Auxiliary repair materials
Number | Designation | Order number |
BR00.45-Z-1003-01A | Sealant, white, 310 ml, DB supply specification 6069.20 | A 001 989 63 20 |
BR00.45-Z-1092-02A | Adhesive kit, body, 2-component adhesive | A 009 989 36 71 |
BR00.45-Z-1019-13A | Polygrip countersunk-head rivet, 3.0 x 8 | Adolf Würth GmbH & Co. KG |
S63.10-4774-09
1 Apply sealant to body (area A).
2 Install side wall paneling lower section (2), fit and fix in place using clamping pliers.
3 Side wall paneling lower section (2) (areas C and D).
4 Side wall paneling lower section (2) (areas B1 and B2).
5 Grind down flat inert gas plug welds (arrow).
S63.10-4777-09
6 Install side wall paneling section (3), fit and fix in place using adhesive tape and clamping pliers (4).
Observe installation position of side wall paneling section (3).
Slightly lift side wall paneling (1) using screwdriver (5) and slide side wall paneling section (3) below side wall paneling (1) (arrow).
7 Drill Ø 3.1 mm rivet holes (area E).
8 Countersink rivet holes (area E).
9 Remove side wall paneling section (3).
10 Deburr rivet holes on both sides
11 Remove drill shavings using wet/dry vacuum cleaner
S63.10-4780-09
12 Apply adhesive to cross-hatched areas on side wall paneling lower section (2) and side wall paneling section (3) (areas F and G).
Apply adhesive around holes to ensure connection and tightness of transitions.
Observe manufacturer's specifications for setting and processing time of adhesive.
S63.10-4782-08
13 Install side wall paneling section (3) using tensioning device.
Moisten insides of tensioning device on contact surface, using Teflon spray, so that the adhesive does not adhere to the tensioning device.
An extension piece for the tensioning device is only required on vehicles with long wheelbase.
Remove excessive adhesive.
When installing, push tensioning device upward and additionally, fasten using clamping pliers (4). Ensure that the section (3) makes contact with the adjacent components during the entire gluing process and observe installation position of section (3).
14 Rivet side wall paneling section (3) using Polygrip Ø 3.08 countersunk-head rivet (area H).
Remove tensioning device only after expiration of adhesive drying and processing time.