ar4710p7000pr

Remove/install fuel level sensor

Type ar · emne 47.10 · version 0300 · 2006-08-31

Gælder for: MODEL 203 with ENGINE 111 MODEL 203, 209 with ENGINES 112, 271, 272 (except 112.961) MODEL 209 with ENGINE 113 (except 113.987) MODEL 209 with ENGINE 273

Ikke tilgængelig på “da”; vises på Engelsk.

Placering

Funktionsgruppe 1 Motor › 47 Brændstofsystem, energiforsyning drivline › 47.10 Brændstoftank — Serie 203 · Serie 209

EinPAS 16 Brændstof-/energiforsyning motor › 16.10 Brændstofforsyning › 16.10.12 Sensor/kontakt/ledningssæt — Serie 203 · Serie 209

Gælder også for motorer/gearkasser: 111 ***, 112 910, 112 911, 112 912, 112 913, 112 914, 112 915, 112 916, 112 917, 112 920, 112 921, 112 922, 112 923, 112 925, 112 940, 112 941, 112 942, 112 943, 112 944, 112 945, 112 946, 112 947, 112 949, 112 951, 112 953, 112 954, 112 955, 112 960, 112 970, 112 972, 112 973, 112 975, 112 976, 113 940, 113 941, 113 942, 113 943, 113 944, 113 948, 113 960, 113 961, 113 962, 113 963, 113 964, 113 965, 113 966, 113 967, 113 968, 113 969, 113 971, 113 980, 113 981, 113 982, 113 984, 113 985, 113 986, 113 988, 113 989, 113 990, 113 991, 113 992, 113 993, 113 994, 113 995, 271 ***, 272 ***, 273 ***

AR47.10-P-7000PR

Remove/install fuel level sensor

3.8.06

MODEL 203 with ENGINE 111

MODEL 203, 209 with ENGINES 112, 271, 272 (except 112.961)

MODEL 209 with ENGINE 113 (except 113.987)

MODEL 209 with ENGINE 273

Remove/install fuel level sensor

P47.10-2065-09

1 Rear seat cushion

2 Retaining strap

3 Felt cover

4 Cap

5 Electrical connector

6 Feed line

7 Return flow pipe

16 Feed line

17 Return flow pipe

B4/1 Left fuel level sensor

B4/2 Right fuel level sensor

M3 Fuel pump

8 Ring nut

9 Electrical connector

10 Feed line

11 Return flow pipe

12 Sectional sealing ring

13 Locating cover

14 Sectional sealing ring

15 Electrical connector

Modification notes

31.7.06

Read out and delete fault memory, no longer applicable

Step 18

Remove/install

Danger!

Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel and risk of injury to eyes and skin caused by contact with fuel.

No fire, sparks, open flames or smoking.
Pour fuels only into suitable and appropriately marked containers.

Wear protective clothing when handling fuel.

AS47.00-Z-0001-01A

1

Pump out fuel

Extract about 20 liters if fuel tank is full:

Empty fuel tank, fill again.

AR47.10-P-4001P

2.1

Fold rear seat cushion forwards

Vehicles with through-loading feature, code 287

AR91.12-P-1020P

2.2

Remove rear seat cushion

Vehicles without through-loading feature.

Model 203.0

AR91.12-P-1020PC

Model 209

AR91.12-P-1020QA

3

Unscrew bolts of retaining strap (2) for rear seat cushion (1)

4

Lift felt cover (3) and place to one side

5

Remove left and/or right cap (4)

Remove/install fuel level sensor, left tank half (B4/1)

6

Disconnect electrical connector (5) at fuel level sensor (B4/1)

7

Clamp off feed line (6) and return line (7) with clamping device and remove from fuel level sensor (B4/1)

Installation: Check hose clamps, feed line (6) and return line (7), replace if necessary.

*000589403700

8.1

Use a claw-type wrench to unscrew the ring nut (8)

Vehicles without USA version, code (494) or South Korea version, code (835)

*BA47.10-P-1003-01E

*203589010700

8.2

Open plug at fuel tank

Vehicles with USA version, code (494) or South Korea version, code (835)

AR47.10-P-4100-02PR

9

Pull fuel level sensor (B4/1) outwards slightly and separate electrical connector (9) at fuel level sensor (B4/1)

Press electrical line onto bracket while doing this.

10

Detach feed line (10) and return line (11) at fuel level sensor (B4/1) and remove fuel level sensor (B4/1)

Installation: Replace O-ring of feed line (10), in order to avoid fuel escaping.

Installation: Replace sectional sealing ring (12). Marking on fuel level sensor (B4/1) must be aligned with marking on fuel tank.

Remove/install fuel level sensor, right tank half (B4/2)

11.1

Unscrew ring bolt (8) on locating cover (13)

Vehicles without USA version, code (494) or South Korea version, code (835)

*BA47.10-P-1003-01E

*203589010700

11.2

Open plug at fuel tank

Vehicles with USA version, code (494) or South Korea version, code (835)

AR47.10-P-4100-02PR

12

Remove locating cover (13) together with sectional sealing ring (14)

Installation: Replace sectional sealing ring (14). Marking on locating cover (13) must be aligned with marking on fuel tank.

13

Disconnect electrical connector (15) at fuel level sensor (B4/2)

14

Remove feed line (16) at fuel pump (M3)

Fuel level sensor (B4/2) and fuel pump (M3) form a single unit.

Installation: Replace O-ring of feed line (16), in order to avoid fuel escaping.

15

Pull fuel level sensor (B4/2) outwards slightly and detach return line (17) at fuel level sensor (B4/2)

16

Remove fuel level sensor (B4/2) with fuel pump (M3)

Check the three supports on floor of fuel level sensor (B4/2) for damages, replace fuel level sensor (B4/2) with fuel pump (M3) if necessary.

17

Install in the reverse order

Fuel tank

Number

Designation

Model
203, 209 without code 494/835

BA47.10-P-1003-01E

Ring nut to fuel tank

Nm

85

Remove/install fuel level sensor
Remove/install fuel level sensor

203 589 01 07 00

Claw-type wrench

Clamping device

000 589 40 37 00

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