D43.10-0001-06
1 Brake booster
2 Vacuum line
3 Split pin
4 Brake pedal fastening bolt
5 Nuts
| Remove/install | ||
Danger! | Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. | |
Danger! | Risk of poisoning caused by swallowing brake fluid. Risk of injury caused by brake fluid coming into contact with skin and eyes. | Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. | |
Danger! | Risk of accident when commissioning the vehicle due to a lack of braking effect when the service brake is operated for the first time after repair work | Before starting engine, actuate brake pedal several times until the pressure is built up and maintained in the brake system. | |
| Brake fluid notes | ||
| Notes on repairs to brake system | ||
| Notes on self-locking nuts and bolts | ||
1 | Remove brake master cylinder | ||
2 | Disconnect vacuum line (2) from brake booster (1) | ||
3 | Remove locking cotter pin (3) | ||
4 | Remove brake pedal fastening bolt (4) from master brake cylinder push rod | Installation: Grease brake pedal fastening bolt (4) at the push rod of the master brake cylinder. | |
Molykote 44 Light silicone grease | |||
5 | Unscrew nuts (5). | Nut of brake booster to pedal bearing bracket | |
Torque wrench | |||
6 | Remove brake booster (1) | Installation: Install new gasket | |
7 | Install in the reverse order | ||
8 | Bleed brake system | ||
| Check | ||
9 | Inspect braking system for proper operation and leaks |
Pneumatic brake booster
Torque wrench
001 589 72 21 00
Repair materials
Number | Designation | Order number |
BR00.45-Z-1019-06A | ABS sensor grease | A 000 989 62 51 10 |
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