Remove/install wheels

AR40.10-S-1100C

Remove/install wheels

06.03.2020

Model

415

Modification notes

04.09.2017

Instructions added

Notice block before work description

 Danger

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

Topical note

Information on tires / rims

AH40.10-P-9411-01A

Topical note

Limited maximum speed for winter tires with speed index V

AH40.10-P-1020-03A

Topical note

General information on rim / tire conversions

AH40.10-P-1050-01A

Topical note

General information on chassis modifications

AH40.10-P-1050-02A

TIREFIT tire sealant

AH40.10-P-0001-01A

Information about regulations for recommended wheel/tire combinations

AH40.10-P-0003-01A

General information on malfunctions in the brake system

AH42.30-N-2007-01A



Remove

1

Raise vehicle

AR00.60-S-1000C

2.1

Remove wheel hub cover

Model 415
except code RD8 (Full wheel cover)
except code RL4 (Light alloy wheels 6.5 J x 15)
except code RL5 (Light-alloy wheels 6.5 J x 16)

2.2

Remove hubcap

Model 415.603/605/7
with code RD8 (Full wheel cover)

 To do so, pry off hubcap in groove.

3

Remove wheel bolts

4

Remove complete wheel



Check

5

Check components of wheel bolt connection for corrosion and damage

AR40.10-D-1100-02A

Paste, hot lubrication 1 kg, DBL 6879.20

*BR00.45-Z-1005-06A

Assembly cleaner

*BR00.45-Z-1028-04A

6

Check tire for damage and condition

Depending on findings



Perform suitable repair measures.

If the fundings are unclear



Check condition of tires

AR40.10-D-0001A

7

Check tire pressure

Tires - General information

AH40.10-N-1020-01A



Correct tire pressure, including spare wheel

AP40.15-S-4060A

Depending on findings



Correct tire pressure.



Install

8

Fit wheel and tire assembly and screw in wheel bolts


Screw in wheel bolts in a diagonal pattern.
Otherwise correct seating of the disk wheel is not guaranteed.

 The wheel hub must be free of oil or grease.

9

Lower vehicle

AR00.60-S-1000C

10

Tighten wheel bolts


Tighten wheel bolts in a cross pattern to torque of 2nd stage.
Otherwise correct seating of the disk wheel is not guaranteed.

 Wheel bolts

*BA40.10-N-1001-01G

11.1

Install wheel hub cover

Model 415
except code RD8 (Full wheel cover)
except code RL4 (Light alloy wheels 6.5 J x 15)
except code RL5 (Light-alloy wheels 6.5 J x 16)

11.2

Install hubcap

Model 415.603/605/7
with code RD8 (Full wheel cover)

12

Reinitialize tire pressure sensors using diagnostic system

When replacing one or more tires or when replacing wheels from front to rear or from left to right or when replacing one or more tire pressure sensors.



Connect STAR DIAGNOSIS and read out fault memory

Model 415
with code RY2 (Tyre pressure monitoring system)

AD00.00-S-2000-04C

 Wheels

Number

Designation

Model 415

BA40.10-N-1001-01G

Wheel bolts

Stage 1

Nm

30

Stage 2

Nm

110

Repair materials

Number

Designation

Order number

BR00.45-Z-1005-06A

Paste, hot lubrication 1 kg, DBL 6879.20

A 000 989 76 51

BR00.45-Z-1028-04A

Assembly cleaner

A 000 986 56 01