ar3530p0433gg

Disassemble, assemble differential assembly

Type ar · emne 35.30 · version 0208 · 2018-06-16

Gælder for: Model 460 Model 461 (except 461.331) Model 463 (except 463.270/271) up to model year 2013

Ikke tilgængelig på “da”; vises på Engelsk.

Placering

Funktionsgruppe 2 Chassis › 35 Bagaksel › 35.30 Drev, drivaksler — Serie 460 · Serie 461 (modeller 210, 211, 212, 213, 217, 218, 219, 227, 229, 238, 239, 249, 266, 267, 302, 304, 305, 310, 311, 312, 313, 317, 318, 321, 322, 323, 324, 325, 326, 327, 328, 329, 330, 332, 333, 334, 335, 336, 337, 338, 339, 340, 341, 342, 343, 344, 345, 346, 347, 348, 349, 365, 366, 367, 368, 370, 371, 390, 391, 392, 394, 401, 402, 403, 404, 405, 450, 451, 452, 454, 455, 456, 458, 459) · Serie 463 (modeller 200, 202, 204, 206, 207, 208, 209, 210, 215, 218, 220, 221, 222, 224, 225, 227, 228, 230, 231, 232, 233, 234, 235, 236, 237, 238, 239, 240, 241, 242, 243, 244, 245, 246, 247, 248, 249, 250, 254, 255, 260, 261, 272, 273, 274, 275, 276, 277, 280, 300, 303, 304, 306, 307, 308, 309, 315, 318, 320, 321, 322, 323, 324, 325, 327, 328, 330, 331, 332, 333, 335, 336, 338, 340, 341, 342, 343, 346, 348, 349, 350)

EinPAS 17 Drivstreng/aksel › 17.51 Bagaksel › 17.51.65 differentiale/akselkraftgennemføring — Serie 460 · Serie 461 (modeller 210, 211, 212, 213, 217, 218, 219, 227, 229, 238, 239, 249, 266, 267, 302, 304, 305, 310, 311, 312, 313, 317, 318, 321, 322, 323, 324, 325, 326, 327, 328, 329, 330, 332, 333, 334, 335, 336, 337, 338, 339, 340, 341, 342, 343, 344, 345, 346, 347, 348, 349, 365, 366, 367, 368, 370, 371, 390, 391, 392, 394, 401, 402, 403, 404, 405, 450, 451, 452, 454, 455, 456, 458, 459) · Serie 463 (modeller 200, 202, 204, 206, 207, 208, 209, 210, 215, 218, 220, 221, 222, 224, 225, 227, 228, 230, 231, 232, 233, 234, 235, 236, 237, 238, 239, 240, 241, 242, 243, 244, 245, 246, 247, 248, 249, 250, 254, 255, 260, 261, 272, 273, 274, 275, 276, 277, 280, 300, 303, 304, 306, 307, 308, 309, 315, 318, 320, 321, 322, 323, 324, 325, 327, 328, 330, 331, 332, 333, 335, 336, 338, 340, 341, 342, 343, 346, 348, 349, 350)

AR35.30-P-0433GG

Disassemble, assemble differential assembly

15.06.2018

Model

460

Model

461 (except 461.331)

Model

463 (except 463.270/271)

up to model year 2013

Modification notes

15.12.2006

Bolt, cover to differential

Model 460, 461, 463 with drum brake

BA35.30-P-1003-01C

01.01.1970

Bolt, cover to differential

Model 461, 463 with disk brake

BA35.30-P-1003-01C

Disassemble, assemble differential assembly

1

Ring gear

2

Tapered roller bearing

3

Differential housing

4

Differential side gear

5

Differential spider

6

Differential pinion

7

Spherical washer

8

Screw

9

Thrust washer

10

Differential housing cover

11

Screw

12

Tapered roller bearing

P35.30-2076-05

Remove

1

Remove differential assembly.

AR35.30-P-0432GG

Disassemble

2

Remove tapered roller bearing (2) on ring gear side (1)

Puller

*123589083300

3

Detach ring gear (1) from differential housing (3)

4

Detach tapered roller bearings (12) on the differential housing cover (10)

Puller

*123589083300

5

Remove differential housing cover (10) from differential housing (3)

Mark cover position relative to the differential housing (3).

6

Remove differential side gear (4) and pressure plate (9)

7

Take out differential spider (5) with differential pinions (6) and spherical washers (7)

Mark spherical washers (7), differential pinions (6) and differential cross (5) relative to one another and to the differential housing (3).

8

Remove second differential side gear (4) with pressure plate (9)

Check

9

Clean all parts, check and replace if necessary

Assemble

10

Insert differential side gear (4) with pressure plate (9)

The groove on the pressure plate (9) must point towards the differential side gear (4).

11

Assemble differential pinions (6) with spherical washers (7) on differential spider (5)

Before removing, note applied marking.

12

Insert differential spider (5) and mount second differential side gear (4) with pressure plate (9) on the differential spider (5)

13

Install differential housing cover (10) on differential housing (3)

Before removing, note applied marking.

Bolt, cover to differentialBolt securing cover to differential

*BA35.30-P-1003-01C

14

Check friction torque of differential and adjust if necessary

AR35.30-P-4815-05F

Friction torque of complete differential with differential lockFriction torque of complete differential with differential lock

*BE35.30-P-1001-03A

Friction torque of complete differential without differential lockFriction torque of complete differential without differential lock

*BE35.30-P-1002-03A

Torque meter

*001589492100

15

Press tapered roller bearings (12) onto differential housing cover (10)

The tapered roller bearing (12) must abut the differential housing cover (10). Before pressing on, heat up the tapered roller bearing (12) to approx. 80 °C.

Assembly drift

*116589086100

16

Press on the tapered roller bearing (2) on the ring gear (1) side

The tapered roller bearing (2) must abut the differential housing (3). Before pressing on, heat up the tapered roller bearing (2) to approx. 80 °C.

Assembly drift

*116589086100

17

Attach ring gear (1) to differential housing (3)

Bolt, ring gear to differentialBolt, ring gear to differential

*BA35.30-P-1002-05A

Install

18

Install differential assembly

AR35.30-P-0432GG

Install thinner shim on the ring gear side so that the gear backlash is achieved in each case.

Test values of differential

Number

Designation

Model 460, 461, 463

BE35.30-P-1001-03A

Friction torque of complete differential with differential lock

Nm

20–40

Test values of differential

Number

Designation

Model 460, 461, 463

BE35.30-P-1002-03A

Friction torque of complete differential without differential lock

Nm

50–80

Ring gear with differential

Number

Designation

Model 460, 461
Model 463
up to model year 2019

Model 463
as of model year 2019

BA35.30-P-1002-05A

Bolt, ring gear to differential

Nm

190

-

Rear axle shaft

Number

Designation

Model 460, 461, 463
with drum brake

Model 461
with disk brake
Model 463
up to model year 2019
with disk brake

BA35.30-P-1003-01C

Bolt securing cover to differential

Nm

30

30

Disassemble, assemble differential assembly
Disassemble, assemble differential assembly
Disassemble, assemble differential assembly

116 589 08 61 00

Assembly drift

123 589 08 33 00

Puller

001 589 49 21 00

Torque meter

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