Pressing out and drawing in rear axle shaft at rear axle shaft flange

210 589 03 43 00

210 589 01 40 00

Bracket

Extraction and installation tool

P35.30-0234-01

Rear axle shaft with forged center (without core hole drill hole)

Pressing out

1 Screw nut onto threaded bolt.

2 Screw in and tighten the threaded bolt in the threaded spindle of the  extraction and insertion tool.

3 Push out rear axle shaft using extractor and insertion tool and remove.

Inserting

On rear axle shafts which are glued in before installation clean the splined shaft profile and rear axle shaft flange mechanically. If the shaft is stiff, cut a M8  thread into the shaft so that this can be pulled in with the extractor and insertion tool.

P35.30-0233-01

4  Screw bracket (039) onto shaft journal of rear axle shaft (37) and clamp in vise.

Rear axle shaft with M241.5 thread shown

039a 4 mm dia. drilling bush (detachable)

039b 8 mm dia. drilling bush and thread-cutting bush (fixed) for rear axle shaft with M241.5 thread

039c Mounting screw

P35.30-0232-01

5 Insert 4 mm dia. drilling bush (detachable) (039a) and lock with mounting screw (039c).

Rear axle shaft with M241.5 thread shown

039b 8 mm dia. drilling bush and thread-cutting bush (fixed) for rear axle shaft with M261.5 thread

P35.30-0236-01

6 Using a drill (4 mm dia.), drill core hole drill hole approx. 20 mm deep, cooling and lubricating the drill.

7 Remove 4 mm dia. drilling bush (detachable) (039a) with mounting screw (039c).

8 Using drill (6.8 mm dia.), drill out core hole drill hole approx. 20 mm deep, cooling and lubricating the drill.

P35.30-0251-01

9 Pre-cut thread M8 using stage 1 and stage 2 tap.

10  Unscrew bracket (039) from rear axle shaft and clamp rear axle shaft in vise

11 Finish-cut thread M8 using stage 3 tap.

12 Using  extraction and insertion tool, draw rear axle shaft into the rear axle shaft flange.