ar3530b0475b

Adjust gear backlash at differential assembly

Type ar · emne 35.30 · version 0500 · 2019-11-01

Gælder for: Rear axle 741.91, 742.80, 743.0/2 in model 368, 382, 384 Rear axle 741.93, 743.0/1/3 in model 384, 386, 693 Rear axle 741.93, 743.1 in model 386, 958 Rear axle 743.4 in model 688, 979 Rear axle 745.5/9, 746.86/87/888/889/97/980/982/990/991 Rear axle 745.5/9, 746.86 Rear axle 745.9, 746.86/880/97/980/982/991 Rear axle 746.983/994/995/997

Ikke tilgængelig på “da”; vises på Engelsk.

Placering

Funktionsgruppe 2 Chassis › 35 Bagaksel › 35.30 Drev, drivaksler — Serie 368 · Serie 382 · Serie 384 · Serie 386 · Serie 688 · Serie 693 · Serie 958 · Serie 979

EinPAS 17 Drivstreng/aksel › 17.51 Bagaksel › 17.51.65 differentiale/akselkraftgennemføring — Serie 368 · Serie 382 · Serie 384 · Serie 386 · Serie 688 · Serie 693 · Serie 958 · Serie 979

Gælder også for motorer/gearkasser: 741 91*, 741 93*, 742 80*, 743 0**, 743 1**, 743 2**, 743 3**, 743 4**, 745 5**, 745 9**, 746 86*, 746 87*, 746 880, 746 888, 746 889, 746 97*, 746 980, 746 982, 746 983, 746 990, 746 991, 746 994, 746 995, 746 997

AR35.30-B-0475B

Adjust gear backlash at differential assembly

31.10.2019

Rear axle

741.91, 742.80, 743.0/2 in model 368, 382, 384

Rear axle

741.93, 743.0/1/3 in model 384, 386, 693

Rear axle

741.93, 743.1 in model 386, 958

Rear axle

743.4 in model 688, 979

Rear axle

745.5/9, 746.86/87/888/889/97/980/982/990/991

Rear axle

745.5/9, 746.86

Rear axle

745.9, 746.86/880/97/980/982/991

Rear axle

746.983/994/995/997

Modification notes

14.01.2019

Bolts attaching the bearing caps

BA35.30-B-1001-05B

21.08.2019

Clearance between ring gear/pinion

BE35.31-B-1001-03C

30.10.2019

Clearance between ring gear/pinion

BE35.31-B-1001-03C

Adjust gear backlash at differential assembly
Adjust gear backlash at differential assembly

1

Dial indicator

2

Square spike

3

Adjustment device

B35.31-0054-01

B35.31-0032-01

1

Tighten the threaded rings

Rotate until the bearings do not show slack or preload.

The crown should still rotate with little clearance between the teeth.

Square drift

*312589040700

2

Firmly tighten the threaded rings and at the same time turn the sprocket

With a suitable tool, apply a few firm strokes on the bearing shells and to the side of the sprocket.

3

Loosen the threaded rings and, next, screw them on again until they touch gently

At this position, the rings should be snugly fit and show no preload.

4

Secure the bracket with the dial indicator (1) with magnetic to the differential assembly housing

Guide the comparator feeler (1) over the pressure flank of one of the sprocket teeth.
Leave the dial indicator (1) with a preload of 1 mm.

Dial gage

*001589532100

Dial indicator holder

*363589022100

5

Measure the clearance between the teeth of the sprocket and pinion set

Measure at four lag points of 90° between each other and determine the point of smallest clearance.

6

Axially shift the sprocket with differential until the required minimum clearance is obtained

In the smallest clearance position.

Loosen a threaded ring and tighten the other one to the same extent, so as to prevent changing the bearing settings.

.Clearance between ring gear/pinion

*BE35.31-B-1001-03C

7

Remove the dial indicator holder and the dial indicator (1) and then tighten the bearing cap screws opposite from the sprocket teeth

Rear axle 743.0/2/3. 746.98Bolts attaching the bearing caps

*BA35.30-B-1001-05B

Rear axle 741.91/93/93, 742.80, 745.95/98, 746.86/87/97Mounting bolt of the bearing cover

*BA35.30-B-1001-05G

8

Secure the adjusting device on the bearing cap already tightened, with the flag parallel to the crown

Measurement stop

*354589002100

9

Secure the holder containing the magnetic block and the dial indicator by supporting the probe at a right angle on the flag, set to zero and pre-loaded with 1 mm

Dial indicator holder

*363589022100

Dial gage

*001589532100

10

Rotate the crown continuously while tightening the threaded ring from the crown teeth side, until obtaining the initial preload on the dial indicator

For used bearings, try to maintain the lower limit; for new bearings, maintain the upper limit.

.Preload of the satellite box bearings

*BE35.30-B-1001-03A

Square drift

*312589040700

11

Tighten the screws on the bearing cap on the crown teeth side

Rear axle 743.0/2/3. 746.98Bolts attaching the bearing caps

*BA35.30-B-1001-05B

Rear axle 741.91/93/93, 742.80, 745.95/98, 746.86/87/97Mounting bolt of the bearing cover

*BA35.30-B-1001-05G

12

Turn the crown and check the final preload

.Preload of the satellite box bearings

*BE35.30-B-1001-03A

13

Check the clrearance between the teeth of the crown & pinion set

If the clearance is not within the prescribed values, repeat the adjustment process.

.Clearance between ring gear/pinion

*BE35.31-B-1001-03C

14

Adjust the pressure screw so that, after the counter-locknut is tightened, the dial indicator shows the bearing cap displaced from 0.010 to 0.025 mm

15

Check the contact marks of the crown teeth


.

AR35.30-B-0475-02A

Prussian blue, paint

*BR00.45-Z-1058-07A

Differential

Number

Designation

Rear axle 741.9, 742.8, 743.0, 743.1, 743.2, 743.3, 745.5, 745.9, 746.5, 746.8, 746.97, 746.980, 746.982, 746.983, 746.990/991/994/, 746.995/997

Rear axle 743.4

BE35.30-B-1001-03A

Preload of the satellite box bearings

Before tightening the screws of the bearing lid

mm

0,030...0,050

0,005...0,020

After tightening the screws of the bearing lid

mm

0,040...0,070

0,020...0,040

Differential. ring ear and pinion check values

Number

Designation

Rear axles 743.0, 743.1, 743.2, 743.3

743.4 Rear axles

BE35.31-B-1001-03C

Clearance between ring gear/pinion

mm

0,20...0,28

0,20...0,28

Differential. ring ear and pinion check values

Number

Designation

746.980/982/983 Rear axle

Rear axles 742.80, 745.5, 745.9, 746.5, 746.86, 746.87, 746.880, 746.97

BE35.31-B-1001-03C

Clearance between ring gear/pinion

mm

0,20...0,28

0,20...0,28

Differential. ring ear and pinion check values

Number

Designation

Rear axles 741.91/93/95, 746.991/994, 746.995/997

BE35.31-B-1001-03C

Clearance between ring gear/pinion

mm

0,20...0,28

Ring gear with differential

Number

Designation

Rear axle 743.0/2/3. 746.980/982/983

BA35.30-B-1001-05B

Bolts attaching the bearing caps

M16Self-locking

Nm

220...230

Ring gear with differential

Number

Designation

Rear axle 741.935/937

Rear axle 741.91, 742.80, 745.53/95/98, 746.59/86/87/97, 746.99

BA35.30-B-1001-05G

Mounting bolt of the bearing cover

M18 Self-locking

Nm

380...400

380...400

Adjust gear backlash at differential assembly
Adjust gear backlash at differential assembly
Adjust gear backlash at differential assembly
Adjust gear backlash at differential assembly

001 589 53 21 00

Dial gage

363 589 02 21 00

Dial indicator holder

312 589 04 07 00

Square drift

354 589 00 21 00

Measurement stop

Repair materials

Number

Designation

Order number

BR00.45-Z-1058-07A

Prussian blue, paint

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