Remove/install complete rear axle

AR35.10-P-0010B

Remove/install complete rear axle

31.8.11

Fig. item etc.

Work instructions

Danger!

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer.

AS00.00-Z-0010-01A

Danger!

Risk of injury to skin or eyes caused by hydraulic fluid spraying out under high pressure. Risk of poisoning caused by swallowing hydraulic fluid

Depressurize the hydraulic system completely before starting any work on the system. Wear protective clothing and safety glasses.

AS00.00-Z-0013-01A



Rear struts, removal and installation

Vehicles with level control

AR32.25-P-1016A



Notes on self-locking nuts and bolts

AH00.00-N-0001-01A



Remove/install rear spring

Remove both rear springs.

AR32.20-P-0230A



Remove/install rear shock absorber

Vehicles without level control

AR32.25-P-0110A

Installation

Check oil level in rear axle differential and correct if necessary

 Mixing of old universal hypoid gear oil and the new FE hypoid gear oil should be avoided due to the better fuel economy.

AR35.31-P-0520-03A

 Filling capacity of rear axle differential

*BF35.31-P-1001-01E

Cleaning spray, Loctite 7063 (150ml)

*BR00.45-Z-1046-04A

Sealant, Omnifit 100H (50 g)

*BR00.45-Z-1061-01A

 Oil filler screw for rear axle differential

*BA35.31-P-1002-02A



Oil filler/drain screw on rear axle differential modified

Phased in as of 19.01.04

BT35.31-P-0015-01A

Installation

Check vehicle level at rear axle, correct if necessary

AR40.20-P-0300C

Installation

Check headlamp adjustment and correct if necessary



Assembly attachment

*140589016200



Guard plate

*220589013100

1c

Front rear final drive mounting bolt

 Installation: recut thread on frame floor with tap.



*BA35.10-P-1001-01A

1d

Rear rear final drive mounting bolt

 Installation: recut thread on frame floor with tap.



*BA35.10-P-1002-01A

6k

Stabilizer bar link rod



*BA32.20-P-1001-04D

105

Remove / install exhaust system from flange connection

See: 

Remove complete exhaust system

Series 104, 604 engine, Model Series 210.0 with Series 111, 605 engine, Model Series 210.020 with Series 606 engine

AR49.10-P-7000B

Model Series 210.2 with Series 111, 602, 605, 606 engine

AR49.10-P-7000BA

Engine 112, 113

AR49.10-P-7000A

Engine 119

AR49.10-P-7000EA

Model Series 210.0 with Series 602 engine, Model Series 210.025 with Series 606 engine

AR49.10-P-7000C

Engine 611, 612, 613

AR49.10-P-7000HB

106

Rear propeller shaft

 Flexible disk remains on propeller shaft.

Loosen fitting sleeves on flexible couplings.

AR41.10-P-0050-09DA



Drift for loosening fitting sleeves in flex disks.

WF58.50-P-4110-01A



*BA41.10-P-1002-01A

106 A

Propeller shaft intermediate bearing

 Installation: Only tighten the bolts of the propeller shaft intermediate bearing after attaching the flexible coupling to the rear axle differential.



*BA41.40-P-1001-01A

110b

Parking brake cables from automatic cable adjuster or idler lever, releasing and attaching

See: 

Remove/install rear brake control cable

AR42.20-P-0525A

Danger!

Risk of poisoning caused by swallowing brake fluid. Risk of injury caused by brake fluid coming into contact with skin and eyes.

Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid.

AS42.50-Z-0001-01A

111e

Brake hose

Detach brake hose at frame floor.
Open double end box wrench, WAF 8x9 mm or WAF 10x11 mm

 Seal line connections immediately with plugs. The brake fluid reservoir must not run completely empty.

 Installation: The brake hoses (111e) must not be twisted after being tightened (danger of cracking).

 Brake line to brake hose

*BA42.10-P-1001-04A

 Installation: Bleed brake system

AR42.10-P-0010A



Brake fluid notes

AH42.50-P-0001-01A



Notes on installing brake hoses

AH42.10-P-9406-01A



Notes on repairs to brake system

AH42.00-P-0003-01A

140

Shield on fuel pump assembly

X62/1

Left rear rpm sensor / brake wear indicator connector

Beneath rear seat on left

X62/2

Right rear rpm sensor / brake wear indicator connector

Beneath rear seat on right

Number

Designation

Model Series 210 with ride-height control/ADS CODE 217

Model Series 210 without ride-height control/ADS CODE 217

BA32.20-P-1001-04D

Self-locking nuts, torsion bar link rod to spring control arm

Nm

20

20

Number

Designation

Model 210

BA35.10-P-1001-01A

Self-locking bolt, front rear axle carrier rubber mount to frame floor

–

Nm

90

with bolt Flange Ø 24 mm

Stage 1

Nm

-

Stage 2

°

-

with bolt flange Ø 26 mm

Stage 1

Nm

-

Stage 2

°

-

BA35.10-P-1002-01A

Self-locking bolt, rear axle carrier rear rubber mount to frame floor

–

Nm

90

with bolt Flange Ø 24 mm

Stage 1

Nm

-

Stage 2

°

-

with bolt flange Ø 26 mm

Stage 1

Nm

-

Stage 2

°

-

Number

Designation

Model
210

BA35.31-P-1002-02A

Oil filler screw, rear axle differential

Nm

50

Number

Designation

Model
210

BA41.10-P-1002-01A

Self-locking nut, flexible coupling to rear propeller shaft or rear axle differential.

M10

Nm

40

M12

Nm

60

Number

Designation

Model 210.0/2

Model 210.6

BA41.40-P-1001-01A

Bolt, propeller shaft intermediate bearing to frame floor assembly

Self-tapping screw

Nm

-

-

Bolt with washer

Nm

-

-

Bolt with collar and self-centering tip

Nm

30

25

Bolt with collar and without self-centering tip

Nm

-

-

Number

Designation

Model
210

BA42.10-P-1001-04A

Brake pipe to brake hose

Nm

14

Number

Designation

Model 210.003/004 except code 450

Model 210.010/020/
035/037/048/061/062/210/235/
237/248/261/262
/610

Model 210.006/015/017/
025/045/053/055/
063/065/08/206/215/
217/225/245/263/
265/28/606/663,
210.007 with code 450

BF35.31-P-1001-01E

Filling capacity

Rear axle center assembly

Liters

0.7

1.1

1.1

Specifications for Operating Fluids

Sheet

BB00.40-P-0235-07A

BB00.40-P-0235-07A

BB00.40-P-0235-07A

Number

Designation

Model 210.070/
074/270/274
up to 31.01.98,
210.072/272/617

Model 210.003/004 with code 450, 210.007 except code 450

Model 210.070/
074/270/274
as of 01.02.98,
210.016/026/
216/226/616

BF35.31-P-1001-01E

Filling capacity

Rear axle center assembly

Liters

1,3

1.1

1.6

Specifications for Operating Fluids

Sheet

BB00.40-P-0235-07A

BB00.40-P-0235-07A

BB00.40-P-0235-07A

Number

Designation

Order number

BR00.45-Z-1061-01A

Sealant, Omnifit 100H (50 g)

A 002 989 23 71

BR00.45-Z-1046-04A

Cleaning spray, Loctite 7063 (150ml)

A 001 986 71 71 10