Remove/install steering knuckle

AR33.25-W-0400C

Remove/install steering knuckle

12.02.2019

Front axle

739.4 in model 930, 932, 933, 934, 942, 943, 950, 952, 953, 954

with drum brake

Front axle

739.5 in model 374.5/6, 375.3/4, 930, 932, 933, 934, 940, 942, 943, 944, 950, 952, 953, 954, 957

with drum brake

1

Screw

8

Cap (top)

15

Circlip (bottom)

2

Steering arm (only on driver side)

9

O-ring

16

Lower needle roller bearing

3

Radial shaft sealing ring

10

Kingpin

17

Steering knuckle arm

4

Washer

11

Steering knuckle

18

Screw

5

Shim (passenger side)

12

Thrust ring

19

Taper roller thrust bearing (passenger side)

6

Upper needle roller bearing

13

O-ring

20

Plain thrust bearing (driver side)

7

Circlip (top)

14

Cap (bottom)

21

Shim (only on driver side)

 Warning

Risk of injury. Skin or eye injuries may result when handling hot or glowing objects.

Wear protective gloves, protective clothing and safety glasses, if necessary.

AS00.00-Z-0002-01A

Topical note

Notes on threaded connections fastened using a tightening angle-based tightening process

AH00.00-P-0020-01A

Topical note

Notes on self-locking nuts and bolts

AH00.00-N-0001-01A

Notes on safety-relevant components

AH00.00-Z-0019-01A



Remove

1

Remove diaphragm cylinder

Remove/install diaphragm cylinder

AR42.10-W-0800B

2

Remove brake carrier

AR42.10-W-0500H

3

Detach thrust ring (12) from steering knuckle (11)

AR33.25-W-0400-09AW

4

Unscrew nut fastening drag link on steering arm (2) and screw on again by hand

Only on driver's side.


Screw on the nut as far as the safety collar.
This prevents the thread of the ball joint on the drag link being damaged during removal.

 Counterhold the ball joint with an Allen wrench if necessary.

5

Pry drag link off steering arm (2)

Only on driver's side.

 The drag link springs off suddenly.

 Puller

*625589003500

6

Unscrew nut and detach drag link from steering arm (2)

Only on driver's side.

7

Unscrew nut fastening tie rod on steering knuckle arm (17) and screw on again by hand


Screw on the nut as far as the safety collar.
This prevents the thread of the ball joint on the tie rod being damaged during removal.

 Counterhold the ball joint with an Allen wrench if necessary.

8

Pry tie rod off steering knuckle arm (17)

 The tie rod detaches suddenly.

 Puller

*625589003500

9

Unscrew nut and detach tie rod from steering knuckle arm (17)

10

Remove steering arm (2)

Only on driver's side.

11

Remove steering knuckle arm (17)

12

Remove both retaining rings (7, 15)

13

Remove both caps (8, 14)

14

Remove kingpin (10)

 with steering knuckle bolt press.
The upper needle bearings (6) are pressed out together with the kingpin (10).

15

Remove steering knuckle (11)

16.1

Remove shim (5) and taper roller thrust bearing (19)

On passenger side.

16.2

Remove shim (21) and plain thrust bearing (20)

On driver side.

17

Remove radial shaft sealing ring (3) with washer (4)

18

Remove both needle bearings (16) from bottom of steering knuckle (11)

 Drift

*739589011500

 Drift

*739589001500



Install

19

Install both needle bearings (16) at bottom of steering knuckle (11)

AR33.25-W-0400-03A

Distance from lower needle roller bearings to underside of steering knuckle

*BE33.25-N-1001-01A

 Thrust piece

*389589006300

20

Install new radial shaft sealing ring (3) with washer (4) at top of steering knuckle (11)

AR33.25-W-0400-05A

 Insertion tool

*739589003500

21.1

Install steering knuckle (11) with taper roller thrust bearing (19) and shim (5)

On passenger side.

21.2

Install steering knuckle (11) with plain thrust bearing (20) and shim (21)

On driver side.

22

Check end play of steering knuckle (11) and adjust if necessary

AR33.25-W-0400-04A

Axial play of steering knuckle

*BE33.25-N-1003-01A

23

Install kingpin (10)

AR33.25-W-0400-02A

 Guide pin

*389589006100

 Guide drift

*739589006100

 Axle stub heater

*389589036300

 Axle stub heater

*739589006300

24

Install both needle bearings (6) at top of steering knuckle (11)

AR33.25-W-0400-06A

Distance from upper needle roller bearings to top side of steering knuckle

*BE33.25-N-1002-01A

 Drift

*739589011500

 Drift

*739589001500

25

Replace O-rings (9, 13) on caps (8, 14)

26

Install both caps (8, 14)

27

Install both retaining rings (7, 15)

28

Install steering arm (2)

Only on driver's side.

 Bolt, drag link and steering knuckle arm to front axle

*BA33.25-N-1003-01A

29

Install steering knuckle arm (17)

 Bolt, drag link and steering knuckle arm to front axle

*BA33.25-N-1003-01A

30

Mount drag link to steering arm (2)

Only on driver's side.

 Nut, drag link to steering arm

*BA46.40-N-1002-06P

31

Attach tie rod to steering knuckle arm (17)

 Nut, tie rod to steering knuckle arm

*BA46.40-N-1001-01H

32

Lubricate steering knuckle bearing

 The steering knuckle bearing must be lubricated within an hour of installing the kingpin (10).

Long-life grease

*BR00.45-Z-1001-06A

33

Install thrust ring (12) on steering knuckle (11)

AR33.25-W-0400-09AW

34

Install brake carrier

AR42.10-W-0500H

35

Install diaphragm cylinder

AR42.10-W-0800B

36

Check front axle alignment

1st front axle

AR40.20-W-0100A

2nd front axle

AR40.20-W-0100B

Test and adjustment values for steering knuckle

Number

Designation

Front axle 739.5 with code AL3 (Front axle 7.5 t)

Front axle 739.4/5 with code AL4 (Front axle 8.0 t) or with code AL5 (Front axle 9.0 t)

BE33.25-N-1001-01A

Distance from lower needle roller bearings to underside of steering knuckle

mm

18

18

Test and adjustment values for steering knuckle

Number

Designation

Front axle 739.5 with code AL3 (Front axle 7.5 t)

Front axle 739.4/5 with code AL4 (Front axle 8.0 t) or with code AL5 (Front axle 9.0 t)

BE33.25-N-1002-01A

Distance from upper needle roller bearings to top side of steering knuckle

mm

15

15

Test and adjustment values for steering knuckle

Number

Designation

Front axle 739.5 with code AL3 (Front axle 7.5 t)

Front axle 739.4/5 with code AL4 (Front axle 8.0 t) or with code AL5 (Front axle 9.0 t)

BE33.25-N-1003-01A

Axial play of steering knuckle

mm

0,01...0,15

0,01...0,15

 Axle housing, steering knuckle

Number

Designation

Front axle 739.4 in model 930, 932, 933, 934, 942, 943, 950, 952, 953, 954, 958; front axle 739.5 in model 374, 375, 930, 932, 933, 934, 940, 942, 943, 944, 950, 952, 953, 954, 957

BA33.25-N-1003-01A

Bolt, drag link and steering knuckle arm to front axle

M161.5

EN 14112

Nm

–

M161.5

EN 28676

Nm

400

M161.5

Nm

–

M181.5

10.9

Nm

360

M201.5

10.9

Nm

510

M221.5

10.9

Nm

685

M241.5

Stage 1

Nm

280

Stage 2

°

90

 Tie rod

Number

Designation

Model 374

Model 375.3/4, 940, 942, 943, 944, 950.5/6, 952.5/6, 953.6, 954.5, 958.2/4

BA46.40-N-1001-01H

Nut, tie rod to steering knuckle arm

M20x1.5

Nm

240

240

M24x1.5

Nm

300

300

M27x1.5

Nm

360

360

M30x1.5

Nm

440

440

 Tie rod

Number

Designation

Model 930, 932, 933, 934

Model 950.0/1/2/3, 952.0/1/2/3, 953.1/3, 954.0/1/2

BA46.40-N-1001-01H

Nut, tie rod to steering knuckle arm

M20x1.5

Nm

240

240

M24x1.5

Nm

300

300

M27x1.5

Nm

360

360

M30x1.5

Nm

440

440

 Tie rod

Number

Designation

Model 957

BA46.40-N-1001-01H

Nut, tie rod to steering knuckle arm

M20x1.5

Nm

240

M24x1.5

Nm

300

M27x1.5

Nm

360

M30x1.5

Nm

440

 Steering linkage

Number

Designation

Model 374

Model 375.3/4, 940, 942, 943, 944, 950.5/6, 952.5/6, 953.6, 954.5, 958.2/4

BA46.40-N-1002-06P

Nut, drag link to steering arm

M14x1.5

Nm

95

95

M18x1.5

Nm

180

180

M20x1.5

Nm

230

230

M24x1.5

Nm

285

285

M27x1.5

Nm

340

340

 Steering linkage

Number

Designation

Model 930, 932, 933, 934

Model 950.0/1/2/3, 952.0/1/2/3, 953.1/3, 954.0/1/2

BA46.40-N-1002-06P

Nut, drag link to steering arm

M14x1.5

Nm

95

95

M18x1.5

Nm

180

180

M20x1.5

Nm

230

230

M24x1.5

Nm

285

285

M27x1.5

Nm

340

340

 Steering linkage

Number

Designation

Model 957

BA46.40-N-1002-06P

Nut, drag link to steering arm

M14x1.5

Nm

95

M18x1.5

Nm

180

M20x1.5

Nm

230

M24x1.5

Nm

285

M27x1.5

Nm

340

Repair materials

Number

Designation

Order number

BR00.45-Z-1001-06A

Long-life grease

A 000 989 63 51 11