ar2660g0001b

Remove and install gearshift system

Type ar · emne 26.60 · version 0105 · 2010-04-12

Gælder for: MODEL 000.001 with TRANSMISSION 715.521

Ikke tilgængelig på “da”; vises på Engelsk.

Placering

Funktionsgruppe 2 Chassis › 26 Manuel gearkasse › 26.60 Gearskifte — Serie 000 (modeller 001)

EinPAS 17 Drivstreng/aksel › 17.35 Gearskifte/gearstyring › 17.35.30 skiftemodul/gearvælger/gearskiftestang/gearkabel — Serie 000 (modeller 001)

Gælder også for motorer/gearkasser: 715 521

AR26.60-G-0001B

Remove and install gearshift system

12.4.10

MODEL 000.001 with TRANSMISSION 715.521

Remove and install gearshift system

G26.60-3173-06

1 Cover

2 Gasket

3 Shift segment

5 Cap

6 Grub screw

7 Shift housing

8 Shim

9 Shift shaft with bearing cover

10 O-ring

11 Connector

12 O-ring

S9 Neutral position switch

Remove/install

1

Detach compressed-air lines from 3/2-way valve

Installation: Check O-rings and replace if necessary.

Notes on compressed air connection systems

AH00.18-N-0001-01A

2

Detach connector (11) from shift housing (7).

3

Detach neutral switch (S9)

AR26.19-G-0004B

4

Fix reverse gear shift rail

This prevents the reverse gear shift rail from sliding out of place.

AR26.60-G-0001-05B

Installation: Remove the setscrew and install the backup lamp switch:

Remove/install backup lamp switch

AR26.19-G-0200BB

5

Remove lock rod for interlock

AR26.60-G-0025B

6

Remove cover (1) from shift housing (7)

Install: Replace gasket (2).

7

Remove cap (5) from shift housing (7).

Installation: Install new end cover (5). Coat end cover (5) with adhesive sealant prior to installation.

*BR00.45-Z-1001-02A

8

Heat grub screw (6) with hot air gun and unscrew it from the shift housing (7)

Installation: Coat grub screw (6) with adhesive sealant and screw it in.

Hot-air gun

*BR00.45-Z-1001-02A

9

Pull shift segment (3) off shift shaft

Mark installed position.

10

Detach circlip from the shift shaft

11

Remove shift housing (7)

Installation: Clean sealing surfaces and coat with sealant.

*BR00.45-Z-1015-01A

12

Remove shim (8) and O-rings (10) from shift housing (7).

Installation: install new O-rings (10).

13

Detach shift shaft with bearing cover (9)

Installation: Coat longitudinal splines of shift mechanism with long-term grease. Clean sealing surfaces and coat with sealant.

*BR00.45-Z-1001-06A

*BR00.45-Z-1015-01A

14

Remove O-ring (12) on the shift shaft

AR26.60-G-0001-06B

15

Check needle bearing in front section of transmission housing for wear and damage

If wear or damage present:

Install new needle roller bearing in front section of transmission housing.

AR26.60-G-0001-04B

16

Install in the reverse order

Repair materials

Number

Designation

Order number

BR00.45-Z-1015-01A

Loctite 5203 sealant

A 002 989 71 20 10

BR00.45-Z-1001-02A

Thread locking adhesive, Loctite 241

A 002 989 94 71

BR00.45-Z-1001-06A

Long-life grease

A 000 989 63 51 11

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