ar2520w0200na

Remove and install clutch throwout lever

Type ar · emne 25.20 · version 0201 · 2018-05-05

Gælder for: Model 967 with code G5H (Gearshift, manual)

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Placering

Funktionsgruppe 2 Chassis › 25 Kobling › 25.20 Koblingsbetjening — Serie 967

EinPAS 17 Drivstreng/aksel › 17.15 Kobling › 17.15.5 koblingsbetjening — Serie 967

AR25.20-W-0200NA

Remove and install clutch throwout lever

20.04.2018

Model

967

with code G5H (Gearshift, manual)

Modification notes

19.07.2013

Bolt, release lever to transmission

Engine 936.9

BA25.20-N-1005-01O

Remove and install clutch throwout lever

1

Release bearing

2

Screw

3

Release lever

4

Tappet

5

Guide tube

6

Bearing shaft

7

Bearing sleeve

8

Washer

9

Retaining ring

10

Pilot bushing (plunger)

11

Guide rollers

Pfeile

Bearing points

W25.20-1134-12

Notes on safety-relevant components

AH00.00-Z-0019-01A

Remove

1

Remove engine or transmission

Select procedure according to design and accessibility.

2

Unhook and remove release bearing (1) from release lever (3)

3

Remove release lever (3)

Unclip plunger (4) from pilot bushing (10).

Check

4

Check pilot bushing (10) of plunger (4) for wear and damage

If necessary, replace pilot bushing (10).

5

Check bearing bushings (7), bearing axis (6) and guide rollers (11) for wear and damage

If necessary, replace release lever (3) or disassemble release lever (3) and replace worn or damaged parts. Grease bearing points (arrows) lightly.

Olista Longtime lubricating grease, DB supply specification 6804.60, 100 g

*BR00.45-Z-1062-06A

Install

6

Install release lever (3)

Apply light coating of grease to bearing points on guide rollers (11).

Olista Longtime lubricating grease, DB supply specification 6804.60, 100 g

*BR00.45-Z-1062-06A

Bolt, release lever to transmission

*BA25.20-N-1005-01O

7

Hook release bearing (1) into release lever (3) and slide on to guide tube (5)

The pins on the release bearing (1) must face downwards.

8

Clip plunger (4) of clutch booster into pilot bushing (10) on release lever (3)

Apply coating of grease to bearing point (arrow) on plunger (4).

Olista Longtime lubricating grease, DB supply specification 6804.60, 100 g

*BR00.45-Z-1062-06A

9

Install engine or transmission

10

Connect diagnostic system, start XENTRY and perform quick test

11

Select teach-in process "Clutch teach-in"

The process is completely menu-assisted under:
"CPC - Drive control (A3)"
"Adaptations"
"Teach-in processes"
"Clutch teach-in"

12

End XENTRY and remove diagnostic system

Clutch operating system

Number

Designation

Engine 934.9

Engine 936.9

BA25.20-N-1005-01O

Bolt, release lever to transmission

M10

Nm

60

60

M12

Nm

-

95

Repair materials

Number

Designation

Order number

BR00.45-Z-1062-06A

Olista Longtime lubricating grease, DB supply specification 6804.60, 100 g

A 001 989 36 51 10

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