Shown with transmission 700.710 |
1 | Bracket |
2 | Nut |
3 | Breather connection |
4 | Clamp |
5 | Hydraulic line |
6 | Clamp |
S25.20-4504-06
Shown with transmission 700.720 |
3 | Breather connection |
4 | Clamp |
S25.20-4510-01
Danger | Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | |
Caution | Risk of poisoning from swallowing brake fluid. Risk of injury from skin and eye contact with brake fluid | Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. | |
Topical note | Notes on externally invisible brake fluid loss | ||
Topical note | Brake fluid notes | ||
| Remove | ||
1 | Remove bottom engine compartment paneling | ||
2 | Fix clutch pedal in basic position | ||
3 | Remove expansion reservoir and place to one side |
| |
Do not extract coolant; do not detach coolant hoses. | |||
4 | Remove battery box | ||
5 | Detach bracket (1) of electrical wiring harness | Model 415 with engine 607 | |
To do so, unscrew nut (2). | |||
6 | Unscrew cap of brake fluid reservoir | ||
Bleeding | |||
7 | Attach filling unit to brake fluid reservoir | ||
| 000 588 01 82 00 Filling unit | ||
Do not yet put the filling unit into operation. Observe manufacturer's operating instructions. | |||
8 | Remove cap from breather connection (3) | ||
| Check | ||
9 | Check position of clamp (6) of rear notch of hydraulic line (5) | Model 415 with transmission 700.710 | |
The clamp (6) must be locked. | |||
If clamp (6) is not locked. | |||
| |||
Lock clamp (6) | |||
10.1 | Release clamp (4) and pull hydraulic line (5) back to rear notch | Model 415 with transmission 700.710 | |
10.2 | Push down clamp (4) and pull breather connection (3) back to last notch | Model 415 with transmission 700.720 | |
11 | Attach hose of receptacle to breather connection (3) | ||
12 | Bleed clutch operating system | To do so, switch on the filling unit. Brake fluid must emerge clean and free of bubbles. | |
13 | Switch off filling unit | ||
14.1 | Slide hydraulic line (5) into installation position and lock in place with clamp (4) | Model 415 with transmission 700.710 | |
14.2 | Slide breather connection (3) into installation position | Model 415 with transmission 700.720 | |
15 | Detach hose from receptacle | Collect any residue brake fluid which runs out using suitable rags. | |
16 | Fit cap to breather connection (3) | ||
17 | Detach filling unit from brake fluid reservoir | ||
| 000 588 01 82 00 Filling unit | ||
| |||
Observe manufacturer's operating instructions. | |||
18 | Check brake fluid level in brake fluid reservoir; correct according to findings report | ||
19 | Screw on cap of brake fluid reservoir | ||
| Check | ||
20 | Check function of clutch operator | To do so, operate the clutch pedal several times; repeat the bleeding procedure if necessary. | |
| Install | ||
21 | Fasten bracket (1) of electrical wiring harness | Model 415 with engine 607 | |
To do so, screw on the nut (2). | |||
22 | Install battery compartment | ||
23 | Fasten expansion reservoir in place |
| |
| Check | ||
24 | Check clutch operator for signs of leaks | Visual inspection only. | |
25 | Install lower engine compartment paneling |
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