P18.20-2053-08
1 Coolant hose
2 Coolant thermostat housing
5a Screw
5b Gasket
3 Poly-V belt tensioning device
4 Pulley
5 Oil filter housing
P20.20-2318-06
6 Coolant pipe
6a Coolant hoses
6b Bolts
7 Hose
8 Air shutoff valve
M33 Electric air pump
| Remove/install | ||
1 | Remove bottom engine compartment paneling | Model 211 | |
Model 219 | |||
2 | Drain coolant at radiator | ||
3 | Remove front engine cover | Pull the front engine cover upward and out of the mountings. | |
4 | Remove oil filter element from oil filter housing (5) | To empty the oil filter housing (5). | |
| Replace oil filter element, drain oil filter | Model 211, 219 with engine 272 | |
| Model 211, 219 with engine 273 | ||
5 | Remove poly-V-belt and poly-V-belt tensioning device (3) | ||
6 | Remove guide pulley (4) for poly-V-belt | ||
7 | Detach top coolant hose (1) from coolant thermostat housing (2) and place it on the side | Engine 272 | |
Installation: Install new O-ring. | |||
| |||
8 | Remove hose (7) from electrical air pump (M33) and air shutoff valve (8) | Engine 273 | |
9 | Remove coolant hoses (6a), unscrew bolts (6b) and remove coolant pipe (6) | Engine 273 | |
| |||
| |||
10 | Remove coolant thermostat housing (2) | | |
11 | Remove bolts (5a) | Installation: Observe bolt order and tightening torques: | |
See bolt plan for oil filter housing | |||
12 | Remove oil filter housing (5) | Catch dripping engine oil in a pan. | |
13 | Replace seal (5b) | ||
14 | Install in the reverse order | ||
| Checking | ||
15 | Check engine oil level, correct if necessary. | ||
Danger! | Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns during starting procedure or when working near the engine as it is running | Secure vehicle to prevent it from moving by itself. | |
16 | Conduct engine test run and check engine for leaks |
Coolant pump, coolant thermostat
Number | Designation | Engine 272 | Engine 273 | |||
BA20.10-P-1003-01U | Bolt, coolant thermostat housing to timing case cover | Nm | 25 | 25 | ||
BA20.10-P-1004-01U | Bolt, guide pulley between water pump and belt tensioner | Initial installation | Nm | 35 | 35 | |
Follow-up operations | Nm | 25 | 25 | |||
BA20.10-P-1005-01U | Bolt connecting coolant pipe to | Nm | - | 9 | ||
BA20.10-P-1006-01U | Bolt connecting coolant pipe to cylinder head front cover | Nm | - | 9 | ||
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