ar1540t5032b

Remove and install generator

Type ar · emne 15.40 · version 0102 · 2012-02-22

Gælder for: ENGINE 441.980 in MODEL 613.355 ENGINE 441.980 in MODEL 613.364 /365 ENGINE 402.970, 446.938 in MODEL 613.455 ENGINE 402.970, 446.938 in MODEL 613.485

Ikke tilgængelig på “da”; vises på Engelsk.

Placering

Funktionsgruppe 1 Motor › 15 El-system motor › 15.40 Generator — Serie 441 (modeller 980) · Serie 613 (modeller 355, 364, 365, 455, 485)

EinPAS 25 bilens ledningsnet/netværk/multifunktion › 25.20 Køretøjets ledningsnet › 25.20.30 Generator — Serie 441 (modeller 980) · Serie 613 (modeller 355, 364, 365, 455, 485)

Gælder også for motorer/gearkasser: 402 970, 446 938

AR15.40-T-5032B

Remove and install generator

14.2.12

ENGINE 441.980 in MODEL 613.355

ENGINE 441.980 in MODEL 613.364 /365

ENGINE 402.970, 446.938 in MODEL 613.455

ENGINE 402.970, 446.938 in MODEL 613.485

Remove and install generator

T15.40-0005-11

Shown on model 613

1 Alternator

2 Alternator

3 Tensioning nut

4 Clamping bolt

5 Lock nut

6 Clamping bolt

7 Tensioning device

8 V-belt

9 Poly V-belt

Remove and install generator

T15.40-0006-11

Illustration shows rear of generator on model 613.365

10 Cover

11 Alternator

12 Alternator

13 Air intake hose

14 Hose clamp

15 Air inlet connection

16 Nut

17 Wiring harness

Removing, installing

1

Open engine compartment flap

AR88.40-T-1100B

Danger!

Risk of explosion caused by escaping oxyhydrogen gas. Risk of injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte (contains diluted sulfuric acid) or metal spatter due to short circuit. Risk of burn injuries caused by short circuit. Risk of poisoning caused by swallowing battery electrolyte (contains diluted sulfuric acid) or absorption of lead over the skin or orifices

No fire, sparks, open flames or smoking.

Wear acid-resistant gloves and clothing and safety glasses with side guards.

Do not place any conductive objects on the battery and avoid any short circuit from battery positive to ground.

Only fill liquid battery electrolyte (diluted sulfuric acid) into suitable and appropriately marked containers.

AS54.10-Z-0001-01A

2

Disconnect battery

First of all disconnect ground strap at negative terminal of battery.

Release battery tray and pull out

Notes on battery

AH54.10-P-0001-01A

3

Take off air intake hose (13)

Slacken hose clamp (14) and detach air intake hose from air intake
connection (15).

Installation: Inspect air intake hose for brittleness and damaged points.

4

Take cover (10) off generator (11)

Unscrew nuts (16) at rear of generator.
Air inlet connection (15) remains attached to cover when removing and installing.

5

Separate electrical connections

Installation: Inspect grommet and wiring loom (17) for damaged points.

6

Slacken V-belt (8) at generator (1)

Slacken the locknut (5) and clamping bolt (6) at the tensioning bolt (4).
Slacken tensioning nut (3) sufficiently until V-belt can be taken off the belt pulley.

7

Take off V-belt (8)

*BA15.40-N-1002-01H

*000589642100

8

Slacken poly V-belt (9) at generator (2)

Slacken poly V-belt in the same way as described for step 6.
Perform this step at tensioning device (7).

*BA15.40-N-1002-01H

*000589642100

9

Remove Poly-V belt

AR13.22-T-1202B

10

Take generator off support

*BA15.40-N-1001-01H

*000589642100

11

Install in the reverse order

Inspecting

12

Inspect V-belt (8) for damage and correct tension

Refer to Maintenance Manual

13

Inspect poly V-belt (9) for damage and correct tension

Refer to Maintenance Manual

Generator

Number

Designation

Engine 402.970

Engine 441.980

Engine 446.938

BA15.40-N-1001-01H

Bolt of generator to carrier

M12X1.5

Nm

50

50

50

BA15.40-N-1002-01H

Clamping bolt of clamp to generator

M12X1.5

Nm

80

80

80

Remove and install generator

Torque wrench

000 589 64 21 00

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