Remove/install starter

AR15.30-S-7100CB

Remove/install starter

11.06.2013

MODEL

415 with ENGINE 200

1

Hose

4

Screw

2

Screw

M1

Starter

3

Nut

 Danger !

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by vehicle manufacturer.

AS00.00-Z-0010-01A

 Danger !

Risk of explosion from explosive gas. Risk of poisoning and caustic burns from swallowing battery electrolyte. Risk of injury through burns to skin and eyes from battery acid or when handling damaged lead-acid batteries

No fires, sparks, open flames or smoking. Wear acid-resistant gloves, clothing and glasses. Only pour battery acid into suitable and appropriately marked containers.

AS54.10-Z-0001-01A

 

Remove/install

1

Disconnect battery ground line

AR54.10-S-0003C

2

Drain coolant

AR20.00-S-1140C

3

Remove charge air hose downstream of the charge air cooler

AR09.41-S-8625CB

4

Detach hoses (1)

5

Remove screw/bolt (2)

6

Unscrew nuts (3)

 Nut, control line to starter

*BA15.30-N-1003-01S

 Nut, supply line to starter

*BA15.30-N-1002-01S

7

Remove starter (M1)

 For this purpose, remove screw/bolts (4).

 Screw/bolt, starter to transmission housing

*BA15.30-N-1001-01S

8

Install in the reverse order

 Starter

Number

Designation

ENGINE 200 in MODEL 415

BA15.30-N-1003-01S

Nut, control line to starter

Nm

5

 Starter

Number

Designation

ENGINE 200 in MODEL 415

BA15.30-N-1002-01S

Nut, supply line to starter

Nm

8

 Starter

Number

Designation

ENGINE 200 in MODEL 415

BA15.30-N-1001-01S

Screw/bolt, starter to transmission housing

Nm

45