Removing and installing poly V-belt tensioning device

AR13.25-D-3200A

27.2.12

ENGINE 601.943, 602.980 in MODEL 901, 902, 903, 904

D13.25-0051-06

1 Bolt

2 Shock absorber

3 Bolt

4 Nut

5 Spring tensioning lever

6 Tension spring

7 Slide rail pin

8 Bolt

9 End cover

10 Bearing pin

11 Tensioning lever

12 Washer

13 End cover

14 Hexagon socket screw

15 Belt tensioning pulley

 	Removing, installing
1	Remove fan shroud
2	Remove spring tensioning lever (5) and tension spring (6)	 Pay attention to installation position: insert tension spring with colored identification facing up	AR13.25-D-3200-01A
			*BA13.25-N-1005-01B
3	Remove poly V-belt		AR13.22-D-1202B
4	Unbolt shock absorber (2) at cylinder head		*BA13.25-N-1003-01B
5	Take off end cover (9) and unscrew bearing pin (10) from tensioning lever (11)	 Clean thread in timing case cover and at bearing pin with activator (free of grease)
		 Installing: coat thread of bearing pin (10) with sealant 	*BR00.45-Z-1110-02A
		Before fitting the tensioning lever (11) onto the bearing pin (10): - Pack annular space between the bearing bushes and the tensioning lever completely with grease - Coat contact surfaces of the bearing bush with grease	*BR00.45-Z-1001-06A
			*BA13.25-N-1002-01B
6	Remove tensioning lever (11) with shock absorber (2) attached and belt tensioning pulley (15)	Installing: pay attention to washer (12)
7	Detach shock absorber (2) at tensioning lever (11)	 Installing: before installing a new shock absorber, bleed it by operating piston rod several times in the installed position. Installation position: piston rod facing down
			*BA13.25-N-1004-01B
8	Take off end cover (13) and detach belt tensioning pulley (15) at tensioning lever (11)		*BA13.25-N-1001-01B
	Inspecting	Inspect all components for proper condition and wear, replace if necessary
9	Install in the reverse order

 Belt tensioning device

Number	Designation		Engine 601.943	Engine 602.980


BA13.25-N-1001-01B	Tensioning pulley to tensioning lever	Nm	29	29
BA13.25-N-1002-01B	Tensioning lever to timing case cover	Nm	100–110	100–110
BA13.25-N-1003-01B	Shock absorber to cylinder head	Nm	23	23
BA13.25-N-1004-01B	Shock absorber to tensioning lever	Nm	20	20
BA13.25-N-1005-01B	Spring tensioning lever to cylinder head	Nm	21	21

Repair materials

Number	Designation	Order number
BR00.45-Z-1110-02A	Quick-acting adhesive Omnifit 100H (50 g)	A 002 989 23 71
BR00.45-Z-1001-06A	Long-life grease	A 000 989 63 51 11