AR09.41-W-1311F | Remove/install charge air pipe | 8.12.05 |
ENGINE 457.9 in MODELS 374, 375, 940, 942, 943, 944, 958
Charge air pipe from charge air cooler to charge air manifold
W09.41-1029-06
Illustrated on model 944
1 Charge air pipe
2 Charge air manifold
3 Electrical line (only for vehicles with code (M89) Flame starting system)
4 Electrical connector (only for vehicles with code (M89) Flame starting system)
5 Fuel line (only for vehicles with code (M89) Flame starting system)
6 Bolt
7 Clip
8 Charge air hose
W26.60-1191-11
Only for vehicles with transmission 715.510/520/561 and code (GS3) Gearshift "hydraulic" and code(IY2) Hydraulic fluid as per sheet 345.0
10 Hydraulic lines
| Remove/install | ||
1 | Switch off ignition | ||
Danger! | Risk of injury caused by being caught or pinched as cab is tilted | Ensure that no one is within the tilting range of the cab as it is being tilted. Always tilt the cab all the way to the end position and secure with the safety strut. | |
2 | Tilt cab | ||
| Notes on tilting the cab | ||
3 | Remove soundproofing on frame at the upper left | ||
4 | Remove hydraulic lines (10) on engine and push away | Only on vehicles with code (GS3) "Hydraulic" gearshift. | |
Do not disconnect hydraulic lines (10) | |||
Danger! | Risk of explosion caused by ignition of flammable products, risk of poisoning caused by inhaling fuel vapors or swallowing fuel as well as risk of injury to skin and eyes exposed to fuel. | No fire, sparks, open flames or smoking. Wear protective clothing when handling fuel. | |
5 | Remove electrical line (3), electrical connector (4) and fuel line (5) on the flame starting system | Only for vehicles with code (M89) Flame starting system. Collect escaping fuel. | |
Installation: Replace sealing rings. | |||
| |||
6 | Loosen clamp (7) and remove charge air pipe (1) from charge air hose (8) | Installation: Check condition of charge air hose (8) and clamp (7); replace if necessary. | |
| |||
7 | Unscrew bolt (6) | ||
8 | Remove charge air pipe (1) on charge air manifold (2) | Installation: Clean sealing surface and install new gasket. | |
| |||
9 | Install in the reverse order |
Charge air pipe/charge air cooling
Number | Designation | Engine | ||
BA09.41-N-1001-01K | Clamp, charge air hose to charge air housing/charge air pipe and charge air cooler | Nm | 7.5 | |
BA09.41-N-1002-01K | Bolt, charge air pipe to charge air manifold | Nm | 60 | |
Fuel pipes/hoses
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