Remove/install engine charge air channel downstream of charge air cooler

AR09.41-P-8624CD

Remove/install engine charge air channel downstream of charge air cooler

23.7.12

ENGINE

651 in MODEL 166, 172, 204, 207, 212, 218, 221

Shown on MODEL 166

1

Electrical connector

3

Sealing ring

2

Screw/bolts

M16/6

Throttle valve actuator

Shown on MODEL 166

4

Electrical connector

5

Screw/bolt

6

Charge air duct

B17/8

Charge air temperature sensor

 

Remove/install

 Danger !

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by vehicle manufacturer.

AS00.00-Z-0010-01A

1

Remove throttle valve actuator (M166)

AR09.41-P-1321CD

2

Remove bottom sections of soundproofing

MODEL 166

AR61.30-P-1001GQ

MODEL 172.4

AR94.30-P-5300W

MODEL 204.0/2/3, 207, 212, 218

AR94.30-P-5300EW

MODEL 204.9

AR61.20-P-1105CY

Model 221 except code Z07 (Highest protection)

AR61.20-P-1105SX

3

Remove charge air hose to charge air duct (6)

AR09.41-P-1311-01AL

 To do this open coupling and detach charge air hose to charge air duct (6).

 Small oil quantities in the charge air hose come from the crankcase ventilation and are permissible.

 Installation: Check sealing ring (3) for damage and replace if necessary.

4

Remove charge air temperature sensor (B178)

AR09.41-P-2002CD

 Installation: B17The charge air temperature sensor (8) must be replaced if there are defective snap-in brackets.

5

Remove screw/bolt (5) and lead out charge air duct (6) to the rear

 Slight quantities of oil in the charge air duct (6) come from the crankcase ventilation and are permissible.

 Installation: Check hose clamps (3) for damage; replace if necessary.

6

Install in the reverse order