Remove/install oil line of turbocharger with exhaust manifold

AR09.40-S-0010PDA

Remove/install oil line of turbocharger with exhaust manifold

24.10.2019

Model

470, 471 with engine 699.300/302

1

Oil line

3

Bolts

4

Turbocharger

2

Clip

 Warning

Risk of injury. Skin or eye injuries may result when handling hot or glowing objects.

Wear protective gloves, protective clothing and safety glasses, if necessary.

AS00.00-Z-0002-01A

 Caution

Risk of injury to skin and eyes due to handling of engine oil. Risk of poisoning caused by swallowing engine oil

Wear protective gloves, protective clothing and safety glasses.
Do not fill engine oil into beverage containers.

AS18.00-Z-0001-01A

 Danger

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

Topical note

Notes on avoiding damage through contamination and foreign objects

AH00.00-P-5000-01A

 

Remove/install

1

Lift vehicle on vehicle lift

AR00.60-S-1000-04P

Topical note

Special instructions for lifting and supporting vehicle

AH00.60-N-0100-01P

2

Turn right front wheel until clamp (2) of oil line (1) is accessible

3

Remove oil line (1) from crankcase


Close off oil line (1) and connection fitting of oil line (1) on crankcase.
Otherwise the engine lubrication system may be soiled.

 Check clamp (2).

 Hose clamp pliers

*454589003700

Depending on findings



Replace clamp (2).

4

Remove bottom center engine compartment paneling

AR61.20-S-1105P

5

Remove screws/bolts (3) underneath the exhaust gas turbocharger (4)

 Screw/bolt, exhaust gas turbocharger oil line to exhaust gas turbocharger

*BA09.40-N-1006-02PD

6

Remove oil line (1)

 Installation: Replace seal.

7

Install in the reverse order



Check

8

Check oil level with oil dipstick



Low SPAsh multigrade service engine oils (specification 229.31)

BB00.40-P-0229-31A



Low SPAsh multigrade service engine oils (specification 228.51)

BB00.40-P-0228-51A

Depending on findings



Correct oil level.

 Warning

Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.

Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

9

Check for leaktightness with engine running

 Perform visual inspection only.

 Exhaust gas turbocharger, exhaust pipe, heat shield, exhaust manifold

Number

Designation

Model 470, 471 with engine 699

BA09.40-N-1006-02PD

Screw/bolt, exhaust gas turbocharger oil line to exhaust gas turbocharger

Nm

10