Shown on model 204 |
3 | Electrical line |
4 | Crankcase ventilation system line |
5 | Electrical line |
6 | Hose |
7 | Electrical wiring harness |
B17/8 | Charge air temperature sensor |
B28/7 | Pressure sensor downstream of throttle valve |
M16/6 | Throttle valve actuator |
M59 | Intake manifold swirl flap actuator motor |
P09.20-2259-06
P09.20-2260-08
Shown on model 204 |
1 | Intake manifold | 2 | Screw/bolts | 8 | Charge air hose |
| Remove/install | ||
1 | Remove engine cover | Grasp with both hands and pry off. Check gasket, replace if necessary. | |
Installation: When putting the engine cover in place, ensure that the seal is correctly seated at the oil filler neck. The seal should not be pressed down by the engine cover, but must lie against the engine cover . | |||
2 | Remove air filter housing | ||
3 | Disconnect connectors for electrical lines (3) to throttle valve actuator (M16/6), actuator motor (M59), pressure sensor (B28/7) and temperature sensor (B17/8) | ||
4 | Unclip electrical wiring harness (7) on intake manifold (1) | ||
5 | Detach charge air hose (8) on throttle valve actuator (M16/6) | ||
6 | Remove line (4)from intake manifold (1) | Installation: Fit a new hose clamp. | |
7 | Detach hose from sound generator on intake manifold (1) at the front | ||
8 | Remove poly-V belt | If necessary | |
9 | Loosen power steering pump and put to one side with lines connected | If necessary | |
10 | Detach hose (6) from combination valve | If installed | |
11 | Remove screw/bolts (2) on intake manifold (1) | Bolt, intake manifold to cylinder head | |
12 | Detach purge line from vent valve on underside of intake pipe | ||
13 | Remove intake manifold (1) upwards | Installation: Pay attention to correct routing of the hose (6). | |
14 | Remove throttle valve actuator (M16/6), actuator motor (M59), pressure sensor (B28/7) and temperature sensor (B17/8) from intake manifold (1) | When replacing intake manifold (1) | |
15 | Install in the reverse order | ||
Danger ! | Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | |
16 | Carry out an engine test run and check intake tract and fuel system for leaks |
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