ar0530b383102c

Rework valve seat ring basic bore

Type ar · emne 05.30 · version 0101 · 2017-06-12

Gælder for: Engine 457.9 in model 382.15, 634.0 Engine 457.9 in model 693, 695, 696, 934.241/251, 958 Engine 457.9 in model 695 Engine 460.9 in model 934.241/251, 938.142

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Placering

Funktionsgruppe 1 Motor › 05 Motorstyring › 05.30 Ventiler — Serie 382 (modeller 15*) · Serie 460 (modeller 9**) · Serie 634 (modeller 0**) · Serie 693 · Serie 695 · Serie 696 · Serie 934 (modeller 241, 251) · Serie 938 (modeller 142) · Serie 958

EinPAS 15 Motor › 15.17 Motorstyring › 15.17.30 ventildrev — Serie 382 (modeller 15*) · Serie 460 (modeller 9**) · Serie 634 (modeller 0**) · Serie 693 · Serie 695 · Serie 696 · Serie 934 (modeller 241, 251) · Serie 938 (modeller 142) · Serie 958

Gælder også for motorer/gearkasser: 457 9**

AR05.30-B-3831-02C

Rework valve seat ring basic bore

Engine 457.9

Engine

457.9 in model 382.15, 634.0

Engine

457.9 in model 693, 695, 696, 934.241/251, 958

Engine

457.9 in model 695

Engine

460.9 in model 934.241/251, 938.142

Valve seat checking values

Number

Designation

Engine 457.9, 460.984

BE05.30-B-1003-03D

Basic bore diameter (B) in cylinder head for the intake valve seat insert

standard

mm

47,300...47,325

repair stage I

mm

47,500...47,525

repair stage II

mm

47.700...47,725

Valve seat checking values

Number

Designation

Engine 457.9, 460.984

BE05.30-B-1004-03D

Basic bore diameter (B) in cylinder head for the exhaust valve seat insert

standard

mm

43,000...43,025

repair stage I

mm

43,200...43,225

repair stage II

mm

43,400...43,425

Valve seat checking values

Number

Designation

Engine 457.9, 460.984

BE05.30-B-1005-03D

Valve seat insert interference fit

intake

mm

0,065...0,110

exhaust

mm

0,055...0,090

Valve seat checking values

Number

Designation

Engine 457.9, 460.984

BE05.30-B-1009-03D

Depth (C) of bore in cylinder head for the housing of intake valve seat insert

standard

mm

10,9...11,1

repair stage I

mm

11,1...11,3

repair stage II

mm

11,3...11,5

Valve seat checking values

Number

Designation

Engine 457.9, 460.984

BE05.30-B-1010-03D

Depth (C) of bore in cylinder head for the housing of exhaust valve seat insert

standard

mm

10,9...11,1

repair stage I

mm

11,1...11,3

repair stage II

mm

11,3...11,5

Rework valve seat ring basic bore

001 589 53 21 00

Dial gage

Rework valve seat ring basic bore

1

Rework the valve seat housing of  inlet and/or  exhaust, in several stages, determining the measurement G for the cutting tool, until reaching the desired finish diameter (B). If necessary, adjust the depth (C) of the housing.     
Measure G calculation: G = (B + F) : 2
Example:
Diameter B = 35mm (housing)
Diameter F = 10 mm (Guide)
Measure G = (35 + 10) : 2 = 22,5


When machining the housing, use the valve guide as the centering reference to ensure the housing concentricity relative to the valve guide.


B05.30-0002-02

Rework valve seat ring basic bore

2

Check the diameter (B) of the inlet and/or exhaust valve seat housing with the bore meter and the dial indicator. Check the depth (C) of the housing.


Unconditionally ensure the interference between the seat and the housing, keeping the housing diameter (B) within the tolerances for each repair level.


B05.30-0004-01