ar0510d760102s

Rivet timing chain

Type ar · emne 05.10 · version 0102 · 2018-06-01

Gælder for: Engine 642 in model 470, 471 Engine 642.896 ## as of 711428 in model 906 with code MP5 (Engine version Euro 5) except code XM0 (Facelift) Engine 642.896 ## as of 711428 in model 906 with code ZU7 (National version for Canada) except code XM0 (Facelift) Engine 642.896 ## as of 711428 with code ZU8 (National version for USA) except code XM0 (Facelift) Engine 642.896 in model 906 with code XM0 (Facelift)

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Placering

Funktionsgruppe 1 Motor › 05 Motorstyring › 05.10 Forkædedrev, tandremstræk — Serie 470 · Serie 471 · Serie 906

EinPAS 15 Motor › 15.17 Motorstyring › 15.17.34 Kædetræk/tandrem/tandhjulsdrev — Serie 470 · Serie 471 · Serie 906

Gælder også for motorer/gearkasser: 642 ***, 642 896

AR05.10-D-7601-02S

Rivet timing chain

Engine

642 in model 470, 471

Engine

642.896 ## as of 711428 in model 906

with code MP5 (Engine version Euro 5)

except code XM0 (Facelift)

Engine

642.896 ## as of 711428 in model 906

with code ZU7 (National version for Canada)

except code XM0 (Facelift)

Engine

642.896 ## as of 711428

with code ZU8 (National version for USA)

except code XM0 (Facelift)

Engine

642.896 in model 906

with code XM0 (Facelift)

Chain drive, belt drive

Number

Designation

Engine 642 in model 470, 471

Engine 642 in model 639
Engine 642 in model 906, 907

BA05.10-N-1005-01G

Bolt of rivet element in timing chain (reference value)

Nm

32

32

Rivet timing chain
Rivet timing chain
Rivet timing chain
Rivet timing chain

642 589 04 40 00

Tie-down set

642 589 00 33 00

Riveting tool

642 589 05 63 00

Assembly inserts

602 589 00 98 00

Case

Rivet timing chain

The following special tools are used:

Case

Hold-down tool

Assembly inserts

Rivet press tool When carrying out work on the timing case recess or the cylinder head, protect them with a clean cloth to prevent small parts dropping down. Parts which have fallen into the timing case recess or cylinder head, must be removed.
Engine damage could occur otherwise.

1

Insert new riveted link (1) into the ends of the new timing chain (2) (arrow a).


D05.10-1211-12

Rivet timing chain

2

Insert assembly insert (8) F12 in the rivet press tool (5) and fix in place with the screw/bolt.



3

Insert movable thrust piece (9) with imprint D14 in rivet press tool (5).


P05.10-2411-01

Rivet timing chain

4

Insert new outer plate (10).


The outer plate (10) is retained magnetically.


P05.10-2409-01

Rivet timing chain

5

Place rivet press tool (5) in such away that the spacer bushing (11) of the assembly insert (8) lies on the rolls of the timing chain.


Ensure that the bolts on the new rivet element are flush with the holes on the new outer link.



6

Screw in thrust spindle at rivet press tool (5) until solid resistance is present.


When turning in the thrust spindle, ensure that the pins of the new riveted link are led into the holes of the new outer plate.



7

Slightly unscrew the thrust spindle and remove rivet press tool (5).


D05.10-1218-11

Rivet timing chain

8

Turn over moving thrust piece (9) with imprint D14 on riveting section (arrow).


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Rivet timing chain

9

Place the rivet press tool (5) exactly above the center of the pin (1a) of new riveted link.



10

Tighten thrust spindle on rivet press tool (5) using the specified tightening torque   .


The pins (1a) on the new rivet element are riveted.



11

Remove thrust spindle somewhat, place rivet press tool (5) exactly over the center of the pin (1b) of the new riveted link and rivet in the same way.   .



12

Take off rivet press tool (5).


D05.10-1219-11

Rivet timing chain

13

Check the rivet points (arrows) for the correct riveting.


If there is a problem,


re-revit the rivet points (arrows).


14

Remove the hold-down tool on right cylinder head.


P05.10-2237-01