Remove/install flywheel / drive plate

AR03.30-P-8001CO

Remove/install flywheel / drive plate

04.07.2014

Engine

642 in model 204

Shown on engine 642 with transmission 722.9

1

Driven plate

2

Screw/bolt

3

Retaining lock

 

Remove/install

1.1

Remove clutch

Model 204 with engine 642 with transmission 711.6

AR25.10-P-0050CW

1.2

Remove transmission with torque converter

Model 204 with engine 642 with transmission 722

Model 204 with engine 642 with transmission 722.9 (except 722.96)
except code M005 (4MATIC)

AR27.10-P-0500CV

Model 204.0/2/9 with engine 642 with transmission 722.96

AR27.10-P-0500CWX

2

Install retaining lock (3) for crankshaft/starter ring gear

AR03.30-P-5000CO

 Retaining lock

*112589034000

3

Mark the front side of the washer

Model 204 with engine 642 with transmission 722.9

 Installation:
The washer must be mounted again in the same position.
The torque will be falsified otherwise by the ridges caused by the bolts.

4

Remove screw/bolts (2) and two-mass flywheel or driven plate (1) from the crankshaft

AR03.30-P-8001-02MM

 Screw/bolt, two-mass flywheel/drive plate to crankshaft

*BA03.30-P-1002-01G

 Retaining lock

*112589034000

 Socket wrench bit

*001589650900



Check

5

Check threaded unions in the driven plate (1)

Model 204 with engine 642 with transmission 722.9

If threaded unions are damaged or loose:



The driven plate (1) must be replaced.

6

Install in the reverse order

 Flywheel, drive plate, vibration damper, starter ring gear

Number

Designation

Engine 642

BA03.30-P-1002-01G

Screw/bolt, two-mass flywheel/drive plate to crankshaft

Stage 1

Nm

45

Stage 2

°

90