Remove/install oil pan

AR01.45-B-7500E

Remove/install oil pan

30.10.2019

Engine

457 in model 696.080

Engine

457.928 in model 693.154/194/196

Engine

457.931 in model 696.090/365/367/369

Modification notes

17.05.2019

Engine oil

BF18.00-B-1001-01B

30.10.2019

Oil pan from the engine to the block

BA01.45-B-1001-01B

30.10.2019

Fitting for connection of the guide tube of the oil level measurement stick to the oil pan

BA01.45-B-1003-01B

30.10.2019

Guide tube of the oil level measurement stick to the fitting

BA01.45-B-1004-01B

30.10.2019

Flange of the filling tube to the oil pan

BA01.45-B-1005-01B

1

Oil pan

2

Seal ring

3

Niple

4

Dipstick tube

5

O-ring

6

Dipstick

7

Oil pan gasket

8

Washer

9

Bolt

10

Cover

11

Seal ring

12

Oil filler tube

13

Gasket

14

Bolt

15

Washer

16

Oil pan drain plug

17

Seal ring

18

Bolt

19

Washer

 

Remove/install

 Warning

Risk of injury caused by pinching and crushing when opening and closing engine hood

No one should be within the swivel range of the engine hood as it is being opened or closed. Always open engine hood all the way to the end position until this engages in the front locks.

AS88.40-Z-0001-01A

1

Tilt the engine hood

Engine 457.931

AR88.40-B-1000B

2

Drain the lubricant oil pan



AP18.00-B-0101I

 Catch the oil in an appropriate container.

3

Remove dipstick (6)

 Installation: Replace O-ring (5).

4

Remove dipstick tube (4)

 Installation: Clean tube conveniently (4).

 Guide tube of the oil level measurement stick to the fitting

*BA01.45-B-1004-01B

5

Remove o nipple (3)

 Installation: Replace the sealing ring (2).

 Fitting for connection of the guide tube of the oil level measurement stick to the oil pan

*BA01.45-B-1003-01B

6

Remove screw (18) that fixates the oil fill tube (12)

7

Loosen screws (14) and remove oil fill tube (12)

 Clean contact surfaces and install new gasket (13).

 Clean oil fill tube conveniently (12), and install new sealing ring (11) on cover (10).

 Flange of the filling tube to the oil pan

*BA01.45-B-1005-01B

8

Loosen screws (9) and remove crankcase (1)

Tightening procedure for oil pan bolts
.

AR01.45-B-7500-01A

 Installation: Tighten the screws (9) in the prescribed sequence

 Oil pan from the engine to the block

*BA01.45-B-1001-01B

9

Remove the crankcase gasket (7).

 Installation: Clean the sealing surfaces on the oil pan and on the engine block. Apply sealing product on extremities (see arrow) of the front cover and timing case gaskets onto engine block. Install new gasket (7).

Loctite 5900

*BR00.45-Z-1089-01A

10

Install in reverse order

11

Fill crankcase until oil reaches maximum oil level on dipstick (6)

 .Engine oil

*BF18.00-B-1001-01B

 Warning

Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.

Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

12

Run the engine at idle speed observing the oil pressure indicator

 Do not accelerate the engine until oil pressure is shown on the indicator. The oil pressure will have to be reestablished in approximately 10 seconds.
Do not crank the engine continuously for more than 30 seconds. If the engine does not fire within this interval, wait approximately 1 minute and crank it again.
Assure there are no crankcase or oil drain plug leaks.

Engine oil pressure, minimum permissible

*BE18.00-B-1001-01A

13

Stop the engine

14

Check oil level 5 minutes after having stopped engine



AP18.00-B-0101I

 The oil level should be checked with the vehicle parked on level ground.
Under no circumstances should the oil level be above the maximum oil level mark on the dipstick (6).

If necessary



Reestablish the level, use oil of the same brand and type already existent, until reaching the maximum level.

Oil pressure

Number

Designation

Engine 457.9, 460.984

BE18.00-B-1001-01A

Engine oil pressure, minimum permissible

idle rotation

bar

0,5

maximum rotation

bar

2,5

 Oil pan

Number

Designation

Engine 457.9, 460.984

BA01.45-B-1001-01B

Oil pan from the engine to the block

M8x40

Nm

35

M8x35

Nm

-

 Oil pan

Number

Designation

Engine 457.9, 460.984

BA01.45-B-1003-01B

Fitting for connection of the guide tube of the oil level measurement stick to the oil pan

Nm

50

 Oil pan

Number

Designation

Engine 457.9, 460.984

BA01.45-B-1004-01B

Guide tube of the oil level measurement stick to the fitting

Nm

20

 Oil pan

Number

Designation

Engine 457.9, 460.984

BA01.45-B-1005-01B

Flange of the filling tube to the oil pan

Nm

25

 Filling volume for engine lubrication

Number

Designation

Engine 457.907/908/915/916/926/927/932, 457.920 ## up to 743091, 457.924/928/931 ## up to 743120

Engine 457.919/922/923, 457.920 ## as of 743092, 457.924/928/931 ## as of 743121

BF18.00-B-1001-01B

Engine oil

Check the correct level

Oil pan

litros

26,0

29,0

Filter

litros

3,5

3,5

Maximum capacity after repair on the engine with drained oil channels

litros

-

-

Oil class

MB 228.3, MB 228.31, 228.5, 228.51

MB 228.3, MB 228.31, 228.5, 228.51

Repair materials

Number

Designation

Order number

BR00.45-Z-1089-01A

Loctite 5900

A 002 989 73 20