Remove/install cover with radial shaft sealing ring

AR01.40-D-8925TSV

Remove/install cover with radial shaft sealing ring

06.03.2020

Engine

642 in model 907

1

Bolts

2

Cover

3

Radial shaft sealing ring

 Danger

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

 Caution

Risk of injury to skin and eyes due to handling of engine oil. Risk of poisoning caused by swallowing engine oil

Wear protective gloves, protective clothing and safety glasses.
Do not fill engine oil into beverage containers.

AS18.00-Z-0001-01A

Topical note

Notes on avoiding damage through contamination and foreign objects

AH00.00-P-5000-01A



Remove

1.1

Remove flywheel.

Engine 642 in model 907 with transmission 711.6

AR03.30-D-8002TSV

1.2

Remove drive plate.

Engine 642 in model 907 with transmission 722.9

AR03.30-D-8003TSV

2

Remove bolts (1).

3

Remove cap (2).



000 588 00 84 00 Heat gun

WS54.00-P-0049B

 To do so, heat the cap (2). Dispose of cap (2) properly after removal.

 Removal and installation tool

*116589016200



Clean

4

Remove sealant on crankcase and oil pan.

AR01.00-P-0050-01A

Loctite 7063 (400 ml) cleaning spray

*BR00.45-Z-1046-04A

Loctite 7200

*BR00.45-Z-1038-04A



Install

5

Install new cap (2) with radial shaft sealing ring (3).

AR01.40-D-8925-01TSV

 Bolt, crankcase cover at rear to crankcase

*BA01.40-N-1001-03TSV

Sealant, Loctite 5970, 50 ml

*BR00.45-Z-1013-01A

Assembly cleaner

*BR00.45-Z-1028-04A

Loctite 7200

*BR00.45-Z-1038-04A

 Application gun

*112589002500

 Installation tool

*271589004300

6.1

Install flywheel.

Engine 642 in model 907 with transmission 711.6

AR03.30-D-8002TSV

6.2

Install drive plate.

Engine 642 in model 907 with transmission 722.9

AR03.30-D-8003TSV



Check

7

Check engine oil level.


The engine oil level must not lie above the maximum marking.
Engine damage can occur otherwise.

 Engine oil

*BF18.00-N-1001-01L

Depending on the findings,



Correct engine oil level.

 Warning

Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.

Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

8

Check for leaktightness when engine is running.

 Visual inspection only.

 Crankcase, timing case cover, bottom half of crankcase

Number

Designation

Engine 642 in model 907

BA01.40-N-1001-03TSV

Bolt, crankcase cover at rear to crankcase

Stage 1

Nm

8

Stage 2

Nm

10

 Filling capacities for engine lubrication system

Number

Designation

Engine 642 in model 907

BF18.00-N-1001-01L

Engine oil

Filling capacity (oil and filter change)

Liter

12,5

Sheet

BB00.40-P-0228-51A

Sheet

BB00.40-P-0229-31A

Sheet

BB00.40-P-0229-51A

Sheet

BB00.40-P-0229-52A

Sheet

-

Sheet

-

Sheet

-

Sheet

-

Repair materials

Number

Designation

Order number

BR00.45-Z-1013-01A

Sealant, Loctite 5970, 50 ml

A 003 989 98 20 10

BR00.45-Z-1028-04A

Assembly cleaner

A 000 986 56 01

BR00.45-Z-1038-04A

Loctite 7200

Henkel AG & Co. KGaA
http://www.loctite.de

BR00.45-Z-1046-04A

Loctite 7063 (400 ml) cleaning spray

A 001 986 71 71 09