Oil service Plus/maintenance service

AP00.20-D-1011HCE

Oil service Plus/maintenance service

10.11.2016

Model

906.1/2/6/7 with engine 642.89/99, 651.9

with code ZU7 (National version for Canada)

except code ZL3 (National version for Latin America)

except code ZU8 (National version for USA)

except code ZU9 (National version for Mexico)

As of model year 2015

Modification notes

10.11.2016

"Additional operations for Service B" added.



A = Service A (Plus oil service)



B = Service B (maintenance service)



Z = Additional operations:



Z = Additional operations once at 1st Service A



ZB = Additional operations for Service B



Z1 = Additional operations at 1st Service B, then every 120,000 km



Z2 = Additional operations at every 2nd Service B



Z2 = Additional operations every 2 years



Z3 = Additional operations for each 3rd oil change in the engine



ZA = Additional operations as of 150,000 km



Z5 = Additional operations at every 5th Service B, or every 10 years



Z5 = Additional operations at every 5th Service B, or every 15 years

Customer

Order number

License plate number

Current mileage

Date

Signature

A

B

Z

Input condition not OK:



Completed















Inspection by customer service advisor





Check vehicle for paint, corrosion and accident damage







Check windshield for stone chipping and damage







Enter and confirm completion of service items in Digital Service Booklet (DSB)

 Upon completion of the maintenance operations, print out service report for customer.

Brake test





Brake test



AP42.00-D-4290A

 Enter result in the table "Brake values".

Oil service





Engine - oil and filter change

AP18.00-D-0101H

 Mercedes­Benz oil recommended.

Lubrication work



Lubricate hinges of rear-end doors

MODEL 906.6/7

AP72.00-S-7220S

 After obtaining special order.

Function/condition testing



Signaling system, indicator lamps



AP54.00-D-5451H



Headlamps, taillamps



AP82.10-D-8251H



Windshield wiper, rear window wiper, windshield washing system, headlight cleaning system



AP82.30-D-8252H





Check seat belts, seat belt buckles and seat belt lock extensions on driver and front passenger seats for external damage and proper operation



AP91.40-D-9150A





Check seat belts, seat belt buckles and seat belt buckle extensions in rear for external damage and proper operation



AP91.40-D-9150A

 After obtaining special order.

Leakage and status test





All major assemblies: Engine, transmission, axles, steering, power steering pump, brake



AP00.20-D-0050A

 In the event of any loss of fluid, determine cause and rectify, subject to separate repair order.





All lines and hoses, sensor cables



AP00.20-D-0051H

 Pay attention to chafing marks and line routing.





Containers, shock absorbers, front axle ball joints, boots, dust caps



AP00.20-D-0052H

 In the event of any loss of fluid, determine cause and rectify, subject to separate repair order.





Auxiliary rubber springs



AP32.00-D-3250H





Steering mechanism: Check tie rod, drag link, boots and dust caps



AP46.00-D-4650A

Check and correct fluid level



Engine cooling system: Check coolant level in coolant expansion reservoir



AP20.00-D-2011H

 ___________ °C
Correct subject to a separate repair order.



Hydraulic brake system



AP42.10-D-4210H



Power steering



AP46.00-D-4612H



Additional battery (in engine compartment)



With CODE E28 (Additional battery 12 V 100 Ah)

AP54.10-D-5411H



Windshield washer system



AP82.35-D-8210A





AdBlue® tank: Check/correct fluid level



Engine 642.89, 651.9

AP14.40-D-1411AB

 Correct subject to a separate repair order.

Motor





Check poly-V belt in visible area for signs of wear and damage



AP13.22-D-1351H

Chassis and body



Check water drain bores in floor region of sliding door



With CODE T16 (Right sliding door), with CODE T19 (Left sliding door)

AP72.00-D-7254A



Replace air filter for rear air conditioning system

MODEL 906.6/7 with CODE HH7 (Additional air conditioning system in rear) and MODEL 906.7 (except 906.73) with CODE H08 (High-performance air conditioning system)

AP83.50-D-8386H

 Replace after 2 years at the latest. Note the installation date; refer to the confirmations in the maintenance booklet or DSB!



Replace dust filter for heating/ventilation or activated charcoal dust filter for air conditioning

With CODE H81 (Ventilation system with filter), or with CODE HH9 (TEMPMATIC semi-automatically controlled air conditioning)

AP83.00-D-8384H

 Replace after 2 years at the latest. Note the installation date; refer to the confirmations in the maintenance booklet or DSB!

Wheels, brakes



Tire pressure: Check/correct (including spare tire)



AP40.15-D-4060A



Tire repair kit: Check expiration date



AP40.10-D-4054A

 Replace as per findings, subject to separate repair order.



Assess condition of brake linings



AP42.10-D-4252H

 Enter result in "Residual brake lining thickness" table.
On vehicles with twin tires and for super-wide tires, remove/install rear wheels subject to separate repair order (additional operation).
Replace brake linings according to findings subject to separate repair order.



Assess condition of brake disks



AP42.10-D-4256H

 On vehicles with twin tires and for super-wide tires, remove/install rear wheels subject to separate repair order (additional operation).
Replace brake disks according to findings, subject to a separate repair order.



Parking brake: Check lever travel



AP42.20-D-4261H

 Adjustment subject to separate repair order.

Maintenance indicator





Reset maintenance indicator

AP00.20-D-0040H

 Enter result in "Maintenance computer starting distance" table.
Upon completion of the maintenance operations. Note set oil quality in maintenance computer, change if necessary.

 For nonstandard oils, reduce interval in instrument cluster.

ADDITIONAL OPERATIONS:

Z = Additional operations once at 1st Service A



Rear axle: Retighten spring brackets

AP32.20-D-3271H

ZB = Additional operations for Service B



Replace fuel filter with water separator

AP47.20-D-0780HD

 Replace after 2 years at the latest. Note the installation date, the confirmations in the maintenance booklet or in DSB.

Z1 = Additional operations at 1st Service B, then every 120,000 km



Automatic transmission: Oil and filter change

Transmission 722.6

AP27.00-D-2702H

TRANSMISSION 722.9

AP27.00-D-2702HA

 Mercedes­Benz oil recommended.



Transfer case: Oil change

All-wheel drive vehicles

AP28.00-D-2801A

 Mercedes­Benz oil recommended.



Front axle oil change

All-wheel drive vehicles

AP33.00-D-3301A

 Mercedes­Benz oil recommended.

Z2 = Additional operations at every 2nd Service B



Replace V-ribbed belt

Engine 642.898/993, 651.9

AP13.22-D-1381HL

Z2 = Additional operations every 2 years



Hydraulic brake system: Replace brake fluid

AP42.50-D-4280A

Z3 = Additional operations for each 3rd oil change in the engine



Replace air filter element

AP09.10-D-0980H

 Replace at least every 4 years. Note the installation date; refer to the confirmations in the maintenance booklet or DSB!
Air filter element replaced ☐ yes ☐ no.

ZA = Additional operations as of 150,000 km



Diesel particulate filter (DPF): Check fill level



AP14.40-D-1452H

 Note the installation date; refer to the confirmations in the maintenance booklet or DSB!
DPF replaced  ☐ Yes ☐ No.

Z5 = Additional operations at every 5th Service B, or every 10 years



Rear axle: Oil change

REAR AXLE 741.41/42/45

AP35.00-D-3501A

 Mercedes­Benz oil recommended.

Z5 = Additional operations at every 5th Service B, or every 15 years



Refill with new coolant

AP20.00-D-2080H

 Pay attention to composition of coolant!

Brake values in kN

Left

Right

front

Rear

Parking brake

Remaining brake lining thickness approx. in mm

Left

Right

front

Rear

Starting distance for maintenance computer

Starting distance (km):