ap0020d1011c

Oil service Plus/maintenance service

Type ap · emne 00.20 · version 0304 · 2016-07-29

Gælder for: Model 900 with engine 651.9 with code ZS8 (National version for China) Model 906 with engine 272.9 with code ZS8 (National version for China) except code ZL3 (National version for Latin America) except code ZU7 (National version for Canada) except code ZU8 (National version for USA) except code ZU9 (National version for Mexico)

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Placering

Funktionsgruppe 0 Samlet › 00 Samlet køretøj › 00.20 Service, servicesystemer (FSS, ASSYST) — Serie 651 (modeller 9**) · Serie 900 · Serie 906

EinPAS 10 Service › 10.30 Serviceeftersyn › 10.30.30 Serviceeftersyn — Serie 651 (modeller 9**) · Serie 900 · Serie 906

EinPAS 15 Motor › 15.20 Motorsmøresystem › 15.20.5 motorsmøring komplet — Serie 651 (modeller 9**) · Serie 900 · Serie 906

Gælder også for motorer/gearkasser: 272 9**

AP00.20-D-1011C

Oil service Plus/maintenance service

26.07.2016

Model

900 with engine 651.9

with code ZS8 (National version for China)

Model

906 with engine 272.9

with code ZS8 (National version for China)

except code ZL3 (National version for Latin America)

except code ZU7 (National version for Canada)

except code ZU8 (National version for USA)

except code ZU9 (National version for Mexico)

Oil service Plus/maintenance service

A = Service A (Plus oil service)

B = Service B (maintenance service)

Z = Additional operations:

Z = Additional operations once at 1st Service A

Z1 = Additional operations at 1st Service B, then every 120,000 km

Z9 = Additional operations at every 9th oil change in engine

ZA = Additional operations as of 160,000 km

ZB = Additional operations for Service B

J2 = Additional operations every 2 years

J2= Additional operations every 2 years or 100,000 km

J5= Additional operations every 5 years or 240,000 km

N00.10-3205-11

Customer

Order number

License plate number

Current mileage

Date

Signature

A

B

Input condition not OK:

Completed

Inspection by customer service advisor

Check vehicle for paint, corrosion and accident damage

Enter and confirm completion of service items in Digital Service Booklet (DSB)

Upon completion of the maintenance operations, print out service report for customer.

Brake test

Brake test

AP42.00-D-4290A

Enter result in the table "Brake values".

Oil service

Engine - oil and filter change

ENGINE 272.9

AP18.00-D-0101B

Engine 651.9

AP18.00-D-0101H

Mercedes­Benz oil recommended.

Function/condition testing

Signaling system, indicator lamps

AP54.00-D-5451H

Headlamps, taillamps

AP82.10-D-8251H

Windshield wiper, rear window wiper, windshield washing system, headlight cleaning system

AP82.30-D-8252H

Check seat belts, seat belt buckles and seat belt lock extensions on driver and front passenger seats for external damage and proper operation

AP91.40-D-9150A

Check seat belts, seat belt buckles and seat belt buckle extensions in rear for external damage and proper operation

AP91.40-D-9150A

Leakage and status test

All major assemblies: Engine, transmission, rear axle, steering, power steering pump, brake

AP00.20-D-0050A

In the event of fluid loss, determine the cause and rectify, subject to separate repair order.

Check all lines, hoses and sensor cables for chafe marks and correct routing

AP00.20-D-0051H

If there is damage or fluid loss, determine the cause and rectify, subject to a separate repair order.

All containers, devices, air suspension bellows, shock absorbers, covers, boots, dust cap

AP00.20-D-0052H

If there is damage, replace the parts concerned, subject to a separate repair order.

Auxiliary rubber springs

AP32.00-D-3250H

Steering mechanism: tie rod, drag link, seal bellows and dust cap

AP46.00-D-4650A

Check and correct fluid level

Engine cooling system: Check coolant level in coolant expansion reservoir

AP20.00-D-2011H

____________ °C
Correct subject to a separate repair order.

Hydraulic brake system

AP42.10-D-4210H

Power steering

AP46.00-D-4612H

Additional battery (in engine compartment)

With CODE E28 (Additional battery 12 V 100 Ah)

AP54.10-D-5411H

Windshield washer system

AP82.35-D-8210A

Motor

Check poly-V belt in visible area for signs of wear and damage

AP13.22-D-1351H

Replace fuel filter with water separator

Engine 651.9

AP47.20-D-0780HD

After obtaining special order.

Replace air filter element

AP09.10-D-0980H

after 4 years at the latest. Note the installation date; refer to the confirmations in the maintenance booklet or DSB!
Air filter insert replaced  ☐ Yes ☐ No.

Chassis and body

Check water drain bores in floor region of sliding door

With CODE T16 (Right sliding door), with CODE T19 (Left sliding door)

AP72.00-D-7254A

Replace dust filter for heater/ventilation or activated charcoal/activated charcoal dust filter for air conditioning system

With CODE H81 (Ventilation system with filter), or with CODE HH9 (TEMPMATIC semi-automatically controlled air conditioning)

AP83.00-D-8384H

Replace after 2 years at the latest. Note the installation date; refer to the confirmations in the maintenance booklet or DSB!

Replace air filter for rear air conditioning system

AP83.50-D-8386C

Replace after 2 years at the latest. Note the installation date; refer to the confirmations in the maintenance booklet or DSB!

Wheels, brakes

Tire pressure: Check/correct (including spare tire)

AP40.15-D-4060A

Tire repair kit: Check expiration date

AP40.10-D-4054A

Replace as per findings, subject to separate repair order.

Assess condition of brake linings

AP42.10-D-4252H

Enter result in "Residual brake lining thickness" table.
On vehicles with twin tires and for super-wide tires, remove/install rear wheels subject to separate repair order (additional operation).
Replace brake linings according to findings subject to separate repair order.

Assess condition of brake disks

AP42.10-D-4256H

On vehicles with twin tires and for super-wide tires, remove/install rear wheels subject to separate repair order (additional operation).
Replace brake disks according to findings, subject to a separate repair order.

Parking brake: Check lever travel

AP42.20-D-4261H

Adjustment subject to separate repair order.

Maintenance indicator

Reset service processor

AP00.20-D-0040H

Upon completion of the maintenance operations.
Note set oil quality in maintenance computer, change if necessary. For nonstandard oils, reduce interval in instrument cluster.

Additional operations

Z = Additional operations once at 1st Service A

Rear axle: Retighten spring brackets

AP32.20-D-3271H

Z1 = Additional operations at 1st Service B, then every 120,000 km

Automatic transmission: Oil and filter change

Transmission 722.6

AP27.00-D-2702H

Mercedes­Benz oil recommended.

ZA = Additional operations as of 160,000 km

Diesel particulate filter (DPF): Check fill level

Engine 651.9

AP14.40-D-1452H

Note the installation date; refer to the confirmations in the maintenance booklet or DSB!
DPF replaced ☐ Yes ☐ No.

ZB = Additional operations for Service B

Check sliding door emergency release for proper operation

Bolt 900

AP72.16-D-0001C

Z9 = Additional operations at every 9th oil change in engine

Replace spark plugs

ENGINE 272.9

AP15.10-D-1580H

J2 = Additional operations every 2 years

Hydraulic brake system: Replace brake fluid

AP42.50-D-4280A

J2= Additional operations every 2 years or 100,000 km

Manual transmission: Oil change

Transmission 711.68

AP26.00-D-2601H

Mercedes­Benz oil recommended.

Rear axle: oil change

Rear axle 741.412/413/414/420

AP35.00-D-3501A

Mercedes­Benz oil recommended.

J5= Additional operations every 5 years or 240,000 km

Refill with new coolant

AP20.00-D-2080H

Pay attention to composition of coolant!

Brake values in kN

Left

Right

front

Rear

Parking brake

Remaining brake lining thickness approx. in mm

Left

Right

front

Rear

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